• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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• pp.464-464
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• 2008

This study investigated the slow cooling conditions in the molding of aspheric glass lens using the design of experiment (DOE). The optimization of the slow cooling conditions with respect to the form accuracy (PV) of the molded lens were ascertained by employing full factorial design. As a result of the analysis of variance (ANOVA) and P-value (significance level), it was verified that slow cooling rate represent the most significant operative variables that affect the corresponding response variable. In the optimum condition, the molded lens show 82% of transcription ratio.

• 대한조선학회논문집
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• 제47권3호
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• pp.447-453
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• 2010

Response-based approach is getting more preferred in determining the design sea-state for offshore structures because traditional environment-based approach is known to yield a much conservative design condition. This paper introduces the inverse first-order second-moment (IFOSM) method as a response-based approach, which is expected to give a more feasible design condition at the cost of reasonable number of motion analyses. The IFOSM method is based on the theory of probability and adopts an optimization scheme to determine the design point. Both the design maximum response and design sea state can be obtained straightforwardly from the optimum. The IFOSM method has been applied to a turret-moored FPSO's design problem and showed its effectiveness in practical use.

• 대한기계학회논문집A
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• 제26권6호
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• pp.1077-1084
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• 2002

Optimum tool design is carried out fur a multi-stage rectangular cup deep-drawing and ironing process with the large aspect ratio. Finite element simulation is carried out to investigate deformation mechanisms with the initial design made by an expert. The analysis considers the deep drawing process with ironing for the thickness control in the cup wall. The analysis reveals that the difference of the drawing ratio within the cross section and the irregular contact condition produce non-uniform metal flow to cause wrinkling and severe extension. For remedy, the modification guideline is proposed in the design of the tool and the process. Analysis results confirm that the modified tool design not only improves the quality of a deep-drawn product but also reduces the possibility of failure. The numerical result shows fair coincidence with the experimental one. After tryouts of the tool shape, the rectangular cup has been produced in the transfer press.

• 한국경영과학회:학술대회논문집
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• 한국경영과학회/대한산업공학회 2005년도 춘계공동학술대회 발표논문
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• pp.983-989
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• 2005

Secondary batteries with high performance are essential in widespread use of modern portable devices such as cellular phones and laptop computers. High energy density, long cycle life, and safety are some of important requirements for secondary battery. To achieve such characteristics, a mixing proportion of electrolyte solution ingredients in the battery should be carefully chosen. In this paper, using statistical design of mixture experiments (DOME), we attempt to find an optimum condition of designing the secondary battery. DOME has a distinct feature in that the experimental region is represented by simplex, rather than hypercube, because the sum of blend proportions should be unity. Several designs based upon this point have been proposed for mixture experiments. Among them, an extreme vertices design is employed in this paper because there are a couple of blend constraints to be considered. In order to investigate how the mixing proportion interacts with other manufacturing factors, a fractional factorial design is also included across the extreme vertices design. As a result, we find that the blend proportion of solution ingredients has a significant effect on battery performances. By simultaneously optimizing two battery capacities, this paper proposes an optimum blend proportion according to process factor settings.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.399-400
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• 2006

LMTT(Linear Motor based Transfer Technology) is a new type of transfer system used in the maritime container terminal fur the port automation, and largely consists of a controller, shuttle car, and rail. The shuttle car is divided into the frame part, the driving part, and wheels. In order to design this system, various researches on each part of it must be conducted. In this study, we dealt with the optimum design for the frame part of the shuttle car designed from previous studies on the strength of the frame with respect to the number of cross beams to minimize the weight of the shuttle car and to satisfy design criteria of cargo-handling systems in container terminal. For the optimization of the frame, thicknesses of each beam were adopted as design variables, the weight of the frame as objective function, and stress and deflection per unit length as constraint condition.

• 품질경영학회지
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• 제7권1호
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• pp.3-14
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• 1979

The primary objective of this paper is to aid the scientists and engineers in applying response surface procedures to obtain optimum operating conditions for many technical fields, particularly, for industrial manufacturing process. When a set of data is available from an experimental design, it is often of interest to fit a second order polynomial regression model in k independent variables, and find the condition of the independent variables (e. g., temperature, pressure, etc.) that optimize the response variable (e. g., yield, strength, etc.). This paper proposes a method how to obtain the optimum operating condition, and how 10 find the condition by using the computer. A computer program written in FORTRAN language is attached for the readers who may want to use the computer program.

• Design & Manufacturing
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• 제9권2호
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• pp.10-15
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• 2015

The water has been the suitable for the cooling medium until now. But the water as cooling medium seem to have the limit for high speed injection. The steam plastic molding injection use the steam as the medium when raise the mold temperature. The weld line has been the major quality problems in a plastic injection parts to be difficult to be solved. These problems in injection-molded plastic parts are difficult to find the reason because these issues are usually in tradeoff realtions with each other. The purpose of this paper is to obtain the optimum injection moulding condition for improving the quality of plastic injection parts and to inquire the productivity improvement with the measured cycle time by steam plastic moluding injection. Based on these numerical results, the guidelines of mould design and injection processing condition were established. As a result, the improvement of quality and the reduction of cycle time was achieved.

• 대한기계학회논문집A
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• 제26권9호
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• pp.1882-1887
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• 2002

This study is to develop a automatic design program of mechanical elements as the integrated system which can create automatically 3-dimensional solid and surface model using visualLISP. By the applying developed system to CAE system, the following objects are realized. At first, constructing the library of automatic design program for unexperienced design engineer, the 3-dimensional modeling of mechanical elements can be obtained easily. at second, the 3-dimensional model for ratchet wheel design is created by finete element model of CAE system and the optimal design condition of key way.

• Korean Chemical Engineering Research
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• 제48권4호
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• pp.490-498
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• 2010

K사의 방진고무 사출성형에 있어서 애로사항인 토크로드부시(torque rod bush)의 캐비티 가장자리(edge) 구간에서의 에어트랩(air-trap) 발생 및 다이내믹 댐퍼(dynamic damper)에 있어서 사출시 미성형(short shot) 발생 등의 문제점을 해결하기 위하여, 상용 CAE 프로그램인 MOLDFLOW(Ver. 5.2)를 이용한 전산모사를 수행하여 적정금형설계를 도출하고 적정작업조건을 구축하였다. 그 결과 방진고무 중에서 토크로드부시의 사출성형에서의 에어트랩 발생 등의 공정문제를 최적 캐비티 가장자리 경사각 및 게이트 수를 조절함으로써 캐비티 가장자리에서의 유동선단(flow-front)의 유동정체를 방지하고 유동을 원활하게 하여 해결하였다. 한편 다이내믹 댐퍼의 사출시 충전(filling) 단계에서의 캐비티 비충전으로 인한 미성형 불량은 에어벤트(air-vent) 구를 에어트랩 발생 빈도가 매우 높은 유동선단 상향류와 하향류의 두 흐름이 만나는 지점에 설치함으로써 미성형 불량을 해결하였다. 또한 게이트 위치를 댐퍼 상단에서 중단으로 변경하거나 게이트 수를 증가시킨 경우에 미성형 불량이 K사의 경우보다 개선되었다.

• 대한산업공학회지
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• 제24권3호
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• pp.367-379
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• 1998

This paper considers two modes of partially accelerated life tests for items having Weibull lifetime distributions. In a use-to-acclerated mode each item is first run at use condition and, if it does not fail for a specified time, then it is run at accelerated condition until a predetermined censoring time. In an accelerated-to-use mode each one is first run at accelerated condition and, if it does not fail for a specified time, then it is run at use condition. Maximum likelihood estimators of the parameters of the lifetime distribution at use condition, and the 'acceleration factor' are obtained. The stress change time for each mode is determined to minimize the asymptotic variance of the acceleration factor, and the two modes are compared. For selected values of the design parameters the optimum plans are obtained, and the effects of the incorrect pre-estimates of the design parameters are investigated. Minimizing the generalized asymptotic variance of the estimators of the model parameters is also considered as an optimality criterion.