• 제목/요약/키워드: Optimal tool position

검색결과 55건 처리시간 0.02초

공구이동궤적 모델을 이용한 5축 페이스밀링 가공데이터 생성 (Five-axis CL Data Generation by Considering Tool Swept Surface Model in Face Milling of Sculptured Surface)

  • 이정근;박정환
    • 한국CDE학회논문집
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    • 제9권1호
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    • pp.35-43
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    • 2004
  • It is well known that the five-axis machining has advantages of tool accessibility and machined surface quality when compared with conventional three-axis machining. Traditional researches on the five-axis tool-path generation have addressed interferences such as cutter gouging, collision, machine kinematics and optimization of a CL(cutter location) or a cutter position. In the paper it is presented that optimal CL data for a face-milling cutter moving on a tool-path are obtained by incorporating TSS(tool swept surface) model. The TSS model from current CL position to the next CL position is constructed based on machine kinematics as well as cutter geometry, with which the deviation from the design surface can be computed. Then the next CC(cutter-contact) point should be adjusted such that the deviation conforms to given machining tolerance value. The proposed algorithm was implemented and applied to a marine propeller machining, which proved effective from a quantitative point of view. In addition, the algorithm using the TSS can also be applied to avoid cutter convex interferences in general three-axis NC machining.

복합곡면의 5축 NC 가공을 위한 공구자세 최척화 (Optimal Tool Positions in 5-axis NC Machining of Sculptured Surface)

  • 전차수;차경덕
    • 한국CDE학회논문집
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    • 제5권4호
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    • pp.393-402
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    • 2000
  • Recently 5-axis NC machines are widely used in Korea. Since 5-axis machines have two more degrees of freedom than 3-axis machines, it is very important to find desirable tool positions(locations and orientations) in order to make an efficient use of expensive 5-axis NC machines. In this research an algorithm to determine “optimal” tool positions for 5-axis machining of sculptured surfaces is developed. For given CC(Cutter Contact) points, this algorithm determines the cutter axis vectors which minimize cusp heights and satisfy constraints. To solve the optimal problem, we deal with following major issues: (1) an approximation method of a cusp height as a measure of optimality (2) Identifying some properties of the optimal problem (3) a search method for the optimal points using the properties. By using a polyhedral model as a machining surface, this algorithm applies to sculptured surfaces covering: overhanged surface.

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절삭공정에서 가공공구의 초기위치와 마모한계 결정 (Determination of Wear Limit and the Initial Setting Position of Tool for a Machining Process)

  • 이도경
    • 산업경영시스템학회지
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    • 제17권31호
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    • pp.91-98
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    • 1994
  • Most of machines are physically or chemically degenerated by continuous usage. There- fore, a preventive maintenance is necessary. Producing defects are caused by process shift in mean and variance which are due to three types of degeneration. We develope the function of process variance from the experimental data and determine the optimal tool wear limit and the initial setting position of tool by considering the percent defective cost and the preventive maintenance cost.

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터빈 블레이드의 형단조 금형설계 시스템 개발 (Development of Die Design System for Turbine Blade Forging)

  • 조종래
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.77-81
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    • 1999
  • The predictions of metal flow forging load optimal die angle and preform size are not so easy in turbine blade forging. First of all the quality of final product is influenced by side force which is one of the significant factors. in this study slab method is applied to determine optimal die angle minimizing side force and the position of preform Finally drawing of die design is obtained in optimal die angle with developing tool that is composed of Visual Basic.

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모니터 커버 설계를 위한 최적의 사출 위치 선정에 관한 연구 (A Study for Selecting Optimum Injection Point of the Monitor Cover)

  • 이태홍;이성수
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.157-162
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    • 2000
  • The object is design an optimal injection position on the Monitor Cover. In this paper, the defined injection position are three types, which simulate in melting temperature, molding temperature and weld line in variation. We obtained a result from simulation and descried the result related injection pressure with injection position.

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로보트 이용 자동차 휠의 림 디버링 (Robotic rim deburring technique in car wheel)

  • 박종오;전종업;조의경
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 22-24 Oct. 1991
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    • pp.1144-1148
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    • 1991
  • The problems occurred when developing a automatic wheel deburring system are to make effective flexibility in model change and the irregularity of the position/shape of the burr, to select optimal robotic manufacturing process and to develope optimal end effector. The locations where burr exists are on flange, rim and spoke. Here will be discussed the optimal solution for the removal of rim burr by using robot. The research can be summarized as the automatic robot path generation by recognizing rim contour and automatic deburring process technique. Various rim contour data is generated automatically when the sensor which is fixed to robot is moving with the parallel motion to the wheel center axis and this generated data is transferred to the data storage system and converted to the robot path data. The robotic tool system which is suitable to the rim deburring process is developed by integrating tool, compliance function and sensor. And factory automation system controlled by robot controller and PC is developed. This system shows good productivity and flexibility.

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수정된 황금분할 탐색법을 이용한 사출성형 설계인자의 최적화 (Optimization of Design Variable for Injection Molding Using a Modified Golden Section Search Method)

  • 박종천;김경모
    • 한국기계가공학회지
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    • 제16권1호
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    • pp.63-69
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    • 2017
  • The golden section search method is widely used to optimize a single design variable in many fields due to its superior advantages of search. In this paper, a new direct search method is proposed by modifying the search structure of the golden section search method; thus, it can be adapted in the optimization of a single design variable for the injection molding process. This proposed method is applied to determine an optimal gate position for the injection molding of a bezel of an automated teller machine for minimizing the injection pressure. Thus, an optimal gate position where the injection pressure is decreased by 4.5 MPa to that of the initial position was obtained with a small number of simulations. It is anticipated that the current proposed search method can be utilized as a practical tool for optimizing single variables for injection molding design.

위험측정치와 VaR헤지의 유효성 (Risk Measures and the Effectiveness of Value-at-Risk Hedging)

  • 문창권;임춘호
    • 통상정보연구
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    • 제9권2호
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    • pp.65-86
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    • 2007
  • This paper reviews the properties and application methods of widely used types of risk measures, identifies the rationale and business-side effects of hedging, derives the theoretical formula of optimal hedging ratio, and analyzes the various functional aspects of VaR(Value-at-risk) as a risk measure and a hedging tool. Especially this paper focuses on the characteristics of VaR compared with other risk measures in terms of their own principal determinants and identifies its stronger aspects in the dimension of hedging strategy tools. As well, this paper provides the detailed processes deriving the optimal hedge ratios based on the distributional parameters and risk factors. In addition, this paper presents the detailed and substantial processes of estimating the minimum variance hedge ratio and minimum-VaR hedge ratio using the actual data and shows that the minimum variance hedge ratio proves helpful for many cases although it is not appropriate for the non-linear portfolio including the option contracts. We demonstrate the trade-off relationship between the minimum variance hedge strategy and the minimum-VaR hedge strategy in their hedging costs and performances through calculation of the respective VaRs and variances of unhedged and hedged portfolios and the optimal hedge ratio and hedging effectiveness values for the given long position in US Dollar with the short position in Euro.

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3차원 방전가공에서 전류밀도를 고려한 방전가공조건 결정 (Determination of Machining Parameters Considering Current Density in Three Dimensional Electrical Discharge Machining)

  • 이건범;김정두;최병훈;송희덕
    • 한국생산제조학회지
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    • 제8권3호
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    • pp.100-106
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    • 1999
  • Owing to the complexity of electrical discharge machining (EDM) phenomenon, it is very difficult to determine optimal machining parameters fer improving machining performance. This paper proposes a methodology for determining optimal electrical discharge machining parameters, which is maintaining suitable current density for increasing productivity or improving surface roughness. Machining area is closely related on optimal machining parameters in electrical discharge machining process, so calculation of machining area is needed in order to determine optimal machining parameters. In this study machining area, which is corresponding to the machining position, is calculated from intersection curves between the tool surface and a horizontal plane.

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반경오차 보정을 위한 최적파라미터 튜닝 (Optimal Parameter Tuning to Compensate for Radius Errors)

  • 김민석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.629-634
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    • 2000
  • Generally, the accuracy of motion control systems is strongly influenced by both the mechanical characteristics and servo characteristics of feed drive systems. In the fed drive systems of machine tools that consist of mechanical parts and electrical parts, a torsional vibration is often generated because of its elastic elements in torque transmission. Especially, a torsional vibration caused by the elasticity of mechanical elements might deteriorate the quick movement of system and lead to shorten the life time of the mechanical transmission elements. So it is necessary to analyze the electromechanical system mathematically to optimize the dynamic characteristics of the feed drive system. In this paper, based on the simplifies feed drive system model, radius errors due to position gain mismatch and servo response characteristic have been developed and an optimal criterion for tuning the gain of speed controller is discussed. The proportional and integral parameter gain of the feed drive controller are optimal design variables for the gain tuning of PI speed controller. Through the optimization problem formulation, both proportional and integral parameter are optimally tuned so as to compensate the radius errors by using the genetic algorithm. As a result, higher performance on circular profile tests has been achieved than the one with standard parameters.

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