• Title/Summary/Keyword: Optimal production capacity

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Optimal Production Capacity and Outsourcing Production Planning for Production Facility Producing Multi-Products (다제품을 생산하는 생산설비에 대해 최적 생산용량과 외주생산계획)

  • Chang, Suk-Hwa
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.35 no.4
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    • pp.110-117
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    • 2012
  • The demand for facility used in producing multi-products is changed dynamically for discrete and finite time periods. The excess or the shortage for facility is occurred according to difference of the facility capacity size and demand for facility through given time periods. The shortage facility is met through the outsourcing production. The excess facility cost is considered for the periods that the facility capacity is greater than the demand for the facility, and the outsourcing production cost is considered for the periods that the demand for facility is greater than the facility capacity. This paper addresses to determine the facility capacity size, outsourcing production products and amount that minimizes the sum of the facility capacity cost, the excess facility cost and the outsourcing production cost. The characteristics of the optimal solution are analyzed, and an algorithm applying them is developed. A numerical example is shown to explain the problem.

A Study on Determination of Factory Production Capacity in the Supply Chain Considering Uncertain Demand (불확실한 수요를 고려한 공급사슬의 공장생산용량 결정에 관한 연구)

  • 지요한;임석진;김경섭
    • Journal of the Korea Society for Simulation
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    • v.12 no.1
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    • pp.35-48
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    • 2003
  • This paper suggests the long-term strategy of the production distribution planning considering the capacity of factory production and the uncertain demand in a supply chain. This paper determines the near optimal capacity of factory production by using the advantages of mathematical and simulation models. Also, the relationship between the capacity from the suggested model and the strategy of production and distribution in a supply chain is studied. Arena is used for modeling and analysis.

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Optimal Capacity Expansion and Operation With Alternative Financing

  • Song, Young-Hyo;Park, Sung-Joo
    • Journal of Korean Institute of Industrial Engineers
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    • v.8 no.1
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    • pp.61-67
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    • 1982
  • This paper is concerned with the optimal control of dynamic expansion and operation of a single capacity under deterministic demand. Three cases of financing mode are considered : unlimited borrowing, debt aversion, and self financing. Using the net revenue as the objective function, the optimal paths of production and investment are analytically derived.

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The Effect of (Q, r) Policy in Production-Inventory Systems

  • Kim, Joon-Seok;Jung, Uk
    • Management Science and Financial Engineering
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    • v.15 no.1
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    • pp.33-49
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    • 2009
  • We examine the effectiveness of the conventional (Q, r) model in managing production-inventory systems with finite capacity, stochastic demand, and stochastic order processing times. We show that, for systems with finite production capacity, order replenishment lead times are highly sensitive to loading and order quantity. Consequently, the choice of optimal order quantity and optimal reorder point can vary significantly from those obtained under the usual assumption of a load-independent lead time. More importantly, we show that for a given (Q, r) policy the conventional model can grossly under or over-estimate the actual cost of the policy. In cases where a setup time is associated with placing a production order, we show that the optimal (Q, r) policy derived from the conventional model can, in fact, be infeasible.

Optimal Investment of Capacity & Production Planning of Flexible Manufacturing System Considering Economies of Scope (범위의 경제를 고려한 유연생산시스템의 최적 용량 투자 및 생산 계획)

  • Lee Deok-Ju
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2004.10a
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    • pp.229-244
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    • 2004
  • This study addresses the problem of flexible technology acquisition in multi-product market when demands are uncertain. We confine the concept of flexibility to the ability of manufacturing system to produce a number of different types of products, called product-mix flexibility type. And an analytical model in which economies of scope is incorporated explicitly as a feature of flexible technology is presented to find the optimal investment decision to acquire flexible technology and optimal production planning. The characteristics of optimal investment strategy related to capacity and production planning are discussed.

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Optimal Investment of Capacity and Production Planning of Flexible Manufacturing Technology Considering Economies of Scope (범위의 경제를 고려한 유연생산기술의 최적 용량투자 및 생산계획)

  • Lee, Deok-Joo
    • Journal of Korean Institute of Industrial Engineers
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    • v.31 no.2
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    • pp.135-142
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    • 2005
  • This study addresses the problem of flexible technology acquisition in a multi-product market when demands are uncertain. We confine the concept of flexibility to the ability of manufacturing system to produce a number of different types of products, called a product-mix flexibility type. And an analytical model in which the economies of scope are incorporated explicitly as a feature of flexible technology is presented to find the optimal investment decision to acquire flexible technology and optimal production planning. The characteristics of optimal investment strategy related to capacity and production planning are discussed.

A Two-location Production and Inventory Model for Production Facilities with Capacity Reductions (생산용량감소가 허용되는 2개 생산시설의 생산 및 재고모형)

  • Gang Byeong-Su;Ha Seok-Tae
    • Journal of the military operations research society of Korea
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    • v.18 no.2
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    • pp.167-180
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    • 1992
  • This paper considers a two-location production and inventory model for a single product which can be produced and demanded at each of two locations. Demands during a finite number of discrete time periods are known and must be satisfied by production, inventory or transshipment. We consider the change of production capacity. The costs to be incurred are restricted to production, inventory and transshipment costs, and all cost functions we assumed to be concave. The objective is to minimize the total cost of production, inventory and transshipment. The model is formulated as a shortest path problem for an acyclic network from which properties associated with optimal solutions are derived. Using these properties. we develop a dynamic programming algorithm that finds optimal solutions for problems.

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Performance Analysis of the Block Production Line in an Engine Production Plant (엔진 블록 가공라인의 물류분석)

  • 김상훈
    • Proceedings of the Korea Society for Simulation Conference
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    • 1999.04a
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    • pp.105-109
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    • 1999
  • Tool shop of the D Heavy Industries Co.(DHI) fabricates engines for a bus, truck, small ship. In order to increase the production capacity of engines, DHI will be established the new tool shop that consists of a block line, head line, assembly line, test line and AS/RS in 1999. In order to assure the production capacity designed of the new tool shop for producing engines and improve the production process of it, it is needed to find a bottleneck process and an optimal way of allocating workloads among machines and workers to maximize the production. In a way to solve this, we model the engine fabrication process of the tool shop and analyze its performance by computer simulation. In this study, we at first identify the bottleneck processes of the engine fabrication process under the designed operation policy. Then, we derive some alternative operating policies applicable to the new tool shop of an engine, and analyze the optimal operation policy by comparing the performance of the tool shop following each alternative policy.

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Analysis of Dynamic Production Planning Model Using Linear Programming (선형계획을 이용한 동적 생산계획 모형의 분석)

  • Chang, Suk-Hwa
    • Journal of Korean Institute of Industrial Engineers
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    • v.19 no.3
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    • pp.71-79
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    • 1993
  • Dynamic production planning problems are to determine the optimal production times and production quantities of product for discrete finite periods. In previous many researches, the solutions for these problems have been developed through the algorithms using dynamic programming. The purpose of this research is to suggest the new algorithm using linear programming. This research is to determine optimal production quantities of product in each period to satisfy dynamic for discrete finite periods, minimizing the total of production cost and inventory holding cost. Cost functions are concave, and no backlogging for product is allowed. The new algorithm for capacity constrained problem is developed.

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