• 제목/요약/키워드: Optimal preventive maintenance

검색결과 117건 처리시간 0.032초

중복설계 및 예방정비를 고려한 수리가능 k-out-of-n 시스템 신뢰도 최적화 전략 (Optimal Reliability Strategy for k-out-of-n System Considering Redundancy and Maintenance)

  • 이연호;정광균;윤태동;권기상
    • 대한산업공학회지
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    • 제40권1호
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    • pp.118-127
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    • 2014
  • The configuration such as series, parallel and k-out-of-n of a repairable system directly affects its reliability. The maintenance strategy can also affect the overall performance of the system. The objective of this work is to investigate the possible trade-off between the configuration of a repairable k-out-of-n system and its maintenance strategy. The redundancy is considered to be the design decision variables, whereas the preventive maintenance period is considered to be the maintenance decision variables. The optimization model is used to minimize the overall life cycle cost associated with the system, considering constraint on reliability. Finally, genetic algorithm is used to find the optimal values for the decision variables. The result is compared with optimal values for considering redundancy and maintenance respectively.

Control system modeling of stock management for civil infrastructure

  • Abe, Masato
    • Smart Structures and Systems
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    • 제15권3호
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    • pp.609-625
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    • 2015
  • Management of infrastructure stock is essential in sustainability of society, and its analysis and optimization are studied in the light of control system modeling in this paper. At the first part of the paper, cost of stock management is analyzed based on macroscopic statistics on infrastructure stock and economical growth. Stock management burden relative to economy is observed to become larger at low economic growth periods in developed economies. Then, control system modeling of stock management is introduced and by augmenting maintenance actions as control input, dynamic behavior of stock is simulated and compared with existing time history statistics. Assuming steady state conditions, applicability of the model to cross sectional data is also demonstrated. The proposed model is enhanced so that both preventive and corrective maintenance can be included as system inputs, i.e., feedforward and feedback control inputs. Optimal management strategy to achieve specified deteriorated stock level with minimal cost, expressed in terms of preventive and corrective maintenance actions, is derived based on estimated parameter values for corrosion of steel bridges. Relative cost effectiveness of preventive maintenance is shown when target deteriorated stock level is lower.

Simulation 기반 우편집중국 최적운영 방안 (Optimal Operational Schemes of Mailing Center based on Simulation)

  • 남윤석;이홍철
    • 산업공학
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    • 제13권4호
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    • pp.680-687
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    • 2000
  • The objectives of this research are to establish the operation scheduling and the preventive maintenance system in order to optimize the operation of mailing center. For the optimal operation scheduling of mailing process, the existing workflow of mailing process and that of required time are investigated prior to simulation modeling. The simulation experiments are conducted to increase the nextday delivery rate. The best alternative whose nextday delivery rate up to 100% is selected based the AHP(Analytic Hierarchy Process) method. The optimal work scheduling of all mailing centers are also presented. In addition, the CMMS(Computerized Maintenance Management System) for preventive maintenance is introduced for efficient operation of highly automated facilities of mailing center.

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전동차 출입문제어 계전기의 신뢰도예측을 통한 적정 교체주기 연구 (A Study on Evaluation of Optimal Replacement Period by Reliability Prediction for the Door Control Relay of EMU)

  • 한재현;김종운;구정서
    • 조명전기설비학회논문지
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    • 제28권7호
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    • pp.34-40
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    • 2014
  • In this paper, we want to know the optimal replacement cycle(time) for this study was performed. The optimal preventive replacement age can be fond by finding the value of time that minimizes the cost function(model of Barlow and Jardine). In addition, The reliability of the relay according to the service environment were studied. The use of the exchange relay period is longer, and maintenance cost rate(per hour) may increase, and also the reliability may cause a decline. In addition, considering the preventive maintenance and purchase order, a representative relay(RAX-L440-A type) life was calculated.

발전기 이산 민감도를 이용한 효율적인 우선순위법의 대규모 예방정비계획 문제에의 적용 연구 (An Effective Priority Method Using Generator's Discrete Sensitivity Value for Large-scale Preventive Maintenance Scheduling)

  • 박종배;정만호
    • 대한전기학회논문지:전력기술부문A
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    • 제48권3호
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    • pp.234-240
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    • 1999
  • This paper presents a new approach for large-scale generator maintenance scheduling optimizations. The generator preventive maintenance scheduling problems are typical discrete dynamic n-dimensional vector optimization ones with several inequality constraints. The considered objective function to be minimized a subset of{{{{ { R}^{n } }}}} space is the variance (i.g., second-order momentum) of operating reserve margin to levelize risk or reliability during a year. By its nature of the objective function, the optimal solution can only be obtained by enumerating all combinatorial states of each variable, a task which leads to computational explosion in real-world maintenance scheduling problems. This paper proposes a new priority search mechanism based on each generator's discrete sensitivity value which was analytically developed in this study. Unlike the conventional capacity-based priority search, it can prevent the local optimal trap to some extents since it changes dynamically the search tree in each iteration. The proposed method have been applied to two test systems (i.g., one is a sample system with 10 generators and the other is a real-world lage scale power system with 280 generators), and the results anre compared with those of the conventional capacith-based search method and combinatorial optimization method to show the efficiency and effectiveness of the algorithm.

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Cost optimization for periodic PM policy

  • Jung, Ki-Mun
    • 한국통계학회:학술대회논문집
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    • 한국통계학회 2005년도 추계 학술발표회 논문집
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    • pp.73-78
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    • 2005
  • This paper considers a preventive maintenance policy following the expiration of renewing warranty, Most preventive maintenance models assume that each PM costs a fixed predetermined amount regardless of the effectiveness of each PM. However, it seems more reasonable to assume that the PM cost depends on the degree of effectiveness of the PM activity. In this paper we consider a periodic preventive maintenance policy following the expiration of renewing warranty when the PM cost is an increasing function of the PM effect. The optimal number and period for the periodic PM policy with effect dependent cost that minimize the expected cost rate per unit time over an infinite time span are obtained.

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일반 수리 모형에서의 최적 예방 보전 정책에 관한 연구 : ($\theta$, m) 보전 정책 (An Optimal Preventive Maintenance Policy with General Repair : ($\theta$, m)) Maintenance Policy)

  • 황정윤;박유진
    • 산업경영시스템학회지
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    • 제32권4호
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    • pp.9-16
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    • 2009
  • 본 논문에서는 시스템 연령(年齡)에 의해 보전 활동의 효과를 설명하는 일반 수리(修理) 개념을 이용한 최적 보전(保全) 정책에 대한 연구를 수행하였다. 본 논문에서는 주기적인 일반 수리와 고장 시 최소 수리가 적용되는 최적 보전 정책을 고려하였다. 따라서 일반 수리에 따른 보전 정책의 비용 함수를 도출하였고 최적 보전 정책을 도출하는 알고리즘을 제시하였고 예제를 통해 알고리즘의 성능을 분석하였다. 이 연구를 통해 시스템을 운영하는데 있어서 어느 수준의 보전 정책을 적용하며 어느 정도의 기간 동안 시스템을 유지할 것인지에 대안을 제공할 수 있을 것이다.

전동차 제동장치의 고장데이터와 비용함수를 고려한 유지보수 정책에 관한 연구 (A Study on the Maintenance Policy Considering the Failure Data of the EMU Braking System and the Cost Function)

  • 한재현;김종운;구정서
    • 한국안전학회지
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    • 제30권3호
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    • pp.13-19
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    • 2015
  • Railway vehicle equipment goes back again to the state just before when failure by the repair. In repairable system, we are interested in the failure interval. As such, a statistical model of the point process, NHPP power law is often used for the reliability analysis of a repairable system. In order to derive a quantitative reliability value of repairable system, we analyze the failure data of the air brake system of the train line 7. The quantitative value is the failure intensity function that was modified, converted into a cost-rate function. Finally we studied the optimal number and optimal interval in which the costs to a minimum consumption point as cost-rate function. The minimum cost point was 194,613 (won/day) during the total life cycle of the braking system, then the optimal interval were 2,251days and the number of optimal preventive maintenance were 7 times. Additionally, we were compared to the cost of a currently fixed interval(4Y) and the optimum interval then the optimal interval is 3,853(won/day) consuming smaller. In addition, judging from the total life, "fixed interval" is smaller than 1,157 days as "optimal interval".

궤도 유지보수를 위한 틀림진전 예측 및 일정최적화 (Track Deterioration Prediction and Scheduling for Preventive Maintenance of Railroad)

  • 김대영;이성근;이기우;우병구;이성욱;김기동
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 춘계학술대회 논문집
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    • pp.1359-1370
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    • 2008
  • In the track geometry such as rails, sleepers, ballasts and fastener, track deterioration occurs by repetitive train weight and the high-speed railway takes a trend faster than normal. Track deterioration of over threshold value harms ride comfort and furthermore affect in trains safety seriously. An organic and systematic track maintenance system is very important because a trend of the track deterioration effects on track life-cycle and running safety. Also costs of the railway track permanent way and its maintenance are extremely large, forming a significant part of the total infrastructure expenditure. Therefor reasonable and efficient track maintenance has to be planed on a budget. It is required to carry out not only corrective maintenance but preventive maintenance for the track maintenance. In order to perform maintenance jobs in the boundary of the machines and resources given regarding the type and amount jobs, it is necessary to determine feasible or optimal scheduling considering the priority. In this study, the system organization and required functions for the development of track maintenance system supported track deterioration prediction and optimal scheduling are proposed.

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추계학적 확률과정을 이용한 경사제 피복재의 예방적 유지관리를 위한 조건기반모형 (Condition-Based Model for Preventive Maintenance of Armor Units of Rubble-Mound Breakwaters using Stochastic Process)

  • 이철응
    • 한국해안·해양공학회논문집
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    • 제28권4호
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    • pp.191-201
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    • 2016
  • 추계학적 확률과정을 이용하여 경사제 피복재를 예방적으로 유지관리할 수 있는 조건기반모형을 개발하였다. 완전 보수보강 조건에서 가장 경제적으로 보수보강이 수행되어야 하는 최적의 시점을 결정할 수 있는 모형이다. 본 연구에서 개발된 RRP(Renewal Reward Process) 기반 경제성 모형은 이자율을 고려할 수 있을 뿐만 아니라 기존 연구에서 상수로 취급하던 비용을 시간에 따른 확률변수로 고려할 수 있다. 누적피해와 사용한계 그리고 구조물의 중요도를 모두 고려할 수 있는 함수식을 제시하여 ABM(Age-Based Maintenance)을 CBM(Condition-Based Maintenance)으로 쉽게 확장할 수 있게 하였다. 또한 함수식에 포함된 계수들을 수학적으로 산정할 수 있는 방법도 제시하였다. 두 가지 추계학적 확률과정, WP(Wiener Process)와 GP(Gamma Process)를 이용하여 경사제 사석재를 해석하였다. 사용한계, 이자율 그리고 구조물의 중요도에 따라 시간에 따른 기대총비용율을 산정하여 기대총비용율이 최소가 되는 예방적 유지관리의 최적 시점을 쉽게 추정할 수 있었다. 동일한 사용한계에서 이자율이 높을수록 최적시점은 늦어지고 그에 따라 기대총비용율도 낮아졌다. 또한 상대적으로 GP가 WP보다 더 보수적으로 최적시점을 예측하였다. 마지막으로 동일한 조건에서 구조물의 중요도가 높을수록 더 자주 예방적 보수보강을 실시하여야 한다는 것을 알았다.