• 제목/요약/키워드: Optimal manufacturing conditions

검색결과 468건 처리시간 0.022초

금속 절삭가공 공정의 최적 절삭 조건 및 가공주기 결정 방안 연구 (A study on a machining cycle and optimal cutting conditions on multi-satations)

  • 황홍석;황규완
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 1996년도 춘계공동학술대회논문집; 공군사관학교, 청주; 26-27 Apr. 1996
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    • pp.104-107
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    • 1996
  • This paper focuses on a automation selection of optimal cutting conditions and cycle time for multi-spindle metal cutting machines based on machining parameters and tool change schemes which are the two most common terms used in the metal cutting. In this research we used two step generative approach, step 1 is mathematical modeling for the selection fo optimal cutting conditions and the other is GMDH-Type modeling to estimate the system performance evaluation. We developed computer programs for these models and the fitting manufacturing examples are applied to this model and it was shown that the proposed approach has a good potential and offers a valuable tools to analyse the metal cutting system.

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표면거칠기와 절삭력을 고려한 Al7075-T0 선삭가공 최적화 (Machining Optimization of Al7075-T0 Turning Process Considering Surface Roughness and Cutting Forces)

  • 정지훈;김정석;김평호;구준영;임학진;이종환
    • 한국생산제조학회지
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    • 제21권5호
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    • pp.842-847
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    • 2012
  • The Response Surface Method(RSM) is used as optimal design technique of experimental conditions. In Al7075-T0 turning operation, the principle cutting force and the Center-line averaged roughness are measured to optimize machining process. In variation of feed, depth of cut and cutting speed, three cutting parameters are evaluated. The optimal cutting conditions of Al7075-T0 turning are suggested by RSM. As a main result, feed is the dominant cutting parameter in this turning process considering surface roughness and cutting force.

선삭가공시의 인코넬 718합금의 표면거칠기 최적 절삭조건 (Optimal Cutting Conditions of Surface Roughness for Inconel 718 Alloy in Turning Operation)

  • 박종민;최원식;권순홍;차진훈
    • 한국기계가공학회지
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    • 제8권4호
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    • pp.48-53
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    • 2009
  • Inconel 718 alloy, widely used as material of aircraft engine, has a good mechanical property in high temperature, strong anti-oxidation characteristics in oxidated current over $900^{\circ}C$, and also is not easily digested in the air containing sulfur, therefore, its usage as mechanical component is expanding rapidly. Even though Inconel alloy 718 is difficult to machine, it requires highly precise processing/machining to sustain its component quality of high accuracy. In this paper, general turning operation conditions are tested to select the best cutting process condition by measuring surface roughness through implementing experiments with orthogonal array of cutting speed, feeding speed and cutting depth as processing parameters based on the Taguchi method. Optimal turning operation conditions are extracted from the proposed experimental models.

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스마트 식물 재배기의 양액 제어에 관한 연구 (A Study on the Culture Media Control of Smart Plant Cultivator)

  • 정상화;윤충만
    • 한국기계가공학회지
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    • 제18권4호
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    • pp.87-92
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    • 2019
  • In this paper, a closed hydroponics device was designed and fabricated to grow and harvest plants in a small space for safe consumption, which enables horticultural activities that are difficult to perform due to space constraints from urbanization. This device also aimed to minimize the air pollution of crops. To obtain data for the optimal growth conditions for crops in this intelligent plant-growing system, sensors were used to measure and control the growth conditions. To investigate the optimal growth conditions, blue lettuce and crown daisy were selected as representative crops. The growth rates were comparatively analyzed through four experiments for each plant. This hydroponics device was used to collect data on growth rates that are altered depending on cultivation conditions, which can then be used to study methods to control the growth rate of crops.

A study on the optimal cutting condition of a high speed feeding type laser cutting machine by using Taguchi method

  • Lim Sang-Heon;Lee Choon-Man;Chung Won Jee
    • International Journal of Precision Engineering and Manufacturing
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    • 제7권1호
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    • pp.18-23
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    • 2006
  • Cutting by a high speed laser cutting machine is one of most effective technologies to improve productivity. This paper has presented the cutting characteristics and optimal cutting conditions in a high speed feeding type laser cutting machine by using Tacuchi method in the design of experiment. An L9(34) orthogonal array is adopted to study the effect of adjustment parameters. The adjustment parameters consist of cutting speed, laser power, laser output duty and assistant gas pressure. The surface roughness of sheet metal is regarded as a quality feature. Analysis of variance is performed in order to evaluate the effect of adjustment parameters on the quality feature of laser cutting process.

인공지능 알고리즘을 이용한 최적 연삭 공정 설계 (Design of the Optimal Grinding Process Conditions Using Artificial Intelligent Algorithm)

  • 최정주
    • 한국생산제조학회지
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    • 제18권6호
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    • pp.590-597
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    • 2009
  • The final quality of the workpiece is affected by the grinding process that has been conducted in final manufacturing stage. However the quality-satisfaction of ground workpiece depends on the skill of an expert in this process. Therefore, the process models of grinding have been developed to predict the states according to grinding process. In this paper, in order to find the optimized grinding condition to reduce the manufacturing expense and to meet requirements of ground workpiece optimization algorithm using E.S.(Evolutionary Strategy) is proposed. The proposed algorithm has been employed to find the optimal grinding and dressing condition using the grinding process models and nonlinear grinding constraints. The optimized results also presents the guide line of grinding process. The effectiveness of the proposed algorithm is verified through the experimental results.

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자동차 스티어링 휠에 조립되는 플라스틱 베젤의 변형 최적화에 관한 연구 (A Study on the Deformation Optimization of a Plastic Bezel Assembled on the Steering Wheel of an Automobiles)

  • 한성렬
    • 한국기계가공학회지
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    • 제16권5호
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    • pp.105-112
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    • 2017
  • In this study, plastics were deformed after molding due to the characteristics of the material. The Taguchi experimental design method was utilized to find the molding conditions that minimized deformation of the plastic bezel to be assembled in an automotive steering wheel. The injection molding conditions applied to the experimental design method are the melt temperature, cavity plate coolant temperature, core plate coolant temperature, and cooling time. Each condition was divided into five levels, and a total of 25 experiments were planned. However, instead of performing 25 actual molding experiments, the injection molding analysis was performed using the Moldflow program, and the deformation values for each molding analysis were obtained. The optimal molding conditions were obtained from these deformation values. The actual injection molding experiment using optimal molding conditions was compared with the deformation amount of the current molded product. The deformation was measured using a precise 3D scanner. The deformation amount of the molded product under optimal molding conditions was 16.1% lower than the deformation amount of the current molded product.

Development of Laser Process and System for Stencil Manufacturing

  • Lee, Jae-Hoon;Jeong Suh;Shin, Dong-Sig;Kim, Jeon-O;Lee, Young-Moon
    • International Journal of Precision Engineering and Manufacturing
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    • 제4권1호
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    • pp.23-29
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    • 2003
  • Stencil is used normally as a mask for solder pasting on pad of a printed circuit board (PCB). The objective of this study is to develop a stencil cutting system and determine the optimal conditions to make good-quality stencil by using a Nd:YAG laser. The effects of process parameters such as laser power, type of mask, gas pressure, cutting speed and pulse duration on the cut edge quality were investigated. In order to analyze the cut surface characteristics (roughness, kerfwidth, dross) optical microscopy, SEM microscopy and roughness measurements were used. As a result, the optimal conditions of cutting process parameters were determined, and the practical feasibility of the proposed system was also examined by using a commercial Gerber file for PCB stencil manufacturing.

연삭 장비를 이용한 최적의 휠 특성분석 (A study on the Optimum Wheel Characteristics Using Grinding Machine)

  • 고준빈;김우강;전택종
    • 한국기계가공학회지
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    • 제7권4호
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    • pp.142-148
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    • 2008
  • This study aims to find the optimal cutting conditions, which are obtained by grinding condition, and the grinding characteristics and condition of constant velocity joint were investigated with respect to wheel velocity, depth of cut, feed speed. Grinding machine has been widely used in manufacturing optical reflects of metal. Such as steel are easy to be machined because of their proper material. As a result I obtained the data of grinding conditions makes good surface roughness and the optimal condition of grinding and get the mesh condition. The purpose of this study is to find the optimum grinding wheel characteristics for cutting constant velocity joint.

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다구찌 방법을 이용한 Inconel 718 소재의 선삭가공에서 표면거칠기 최적화 (Searching Optimal Cutting Condition for Surface Roughness In Turning Operation on Inconel 718 using Taguchi Method)

  • 차진훈;한상보
    • 한국생산제조학회지
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    • 제19권2호
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    • pp.295-300
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    • 2010
  • Inconel 718 alloy, widely used as material of aircraft engine, has a good mechanical property in high temperature, strong anti-oxidation characteristics in oxidated current over $900^{\circ}C$, and also is not easily digested in the air containing sulfur, therefore, its usage as mechanical component is expanding rapidly. Even though Inconel alloy 718 is difficult to machine, it requires highly precise processing/machining to sustain its component quality of high accuracy. In this paper, general turning operation conditions arc tested to select the best cutting process condition by measuring surface roughness through implementing experiments with orthogonal array of cutting speed, feeding speed and cutting depth as processing parameters based on the Taguchi method. Optimal turning operation conditions are extracted from the proposed experimental models.