• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.2
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• pp.207-212
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• 2011

A hydraulic breaker is an attachment installed at the end of excavator arm and is used for breaking. As per the authors' knowledge, there have been no research results on reducing the weight of the hydraulic breaker even though this weight reduction is very important for improving the performance of the excavator. In this study, we minimize the weight of the housing of the hydraulic breaker under normal operating conditions, while the maximum stress of the housing is lower than the allowable stress. A meta-model, which is generated by using the CAE results for the sampling design points determined by an orthogonal array, is used to solve the minimization problem. The weight of the housing according to the optimal design is found to be lower than the original weight by 4.8% while satisfying the constraint on the maximum stress.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.19 no.6
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• pp.776-781
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• 2010

Optimum design of movable hydraulic crane's booms for weight reduction was performed in this study. Since the boom weight of the present used booms is very heavy, it is needed to make them lighter structure as possible as we can. Optimum design was performed for the booms by changing from the hexagonal cross section to triangular truss structure under the conditions, which are the allowable stress for the present cross section must be maintained, and the optimized weight must be minimized. CATIAV5 was used for stress analysis and design variables were established as the height and width of the triangular truss structure. As the results, it is found that the height of the truss structure is increased in proportion to the height of the booms and the maximum stress for optimal truss structure was obtained as 412MPa, which is lower than the allowable stress for the present hexagonal cross section. The optimized weight of the booms is reduced to about 19.88% comparing to the original weight.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.22 no.1
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• pp.148-159
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• 1998

Spot welding palys a key role in increasing productivity and weight reduction of the final products. This paper proposes a systematic approach on the design of spot weld configuration, dealing with the requried number and location of spot weld joints under the given design parameters, such as the applied loads, lap area, and individual spot weld strength. The optimal design of a spot-welded joint is postulated as a state when the safety factors of all spot weld points (i) are evenly distributed and (ii) reach maximum value. A CAD program is developed to arrange the optimal location of each spot weld based on the derived objective function and constraints. The CAD tool integrates the optimization procedure with Finite Element Analysis (FEA) code through an interface. The interface automatically provides geometrical data and mesh configuration for different spot weld locations to FEA model. It also extracts the transmitted load of each spot weld from the FEA code, and allows the optimization code predict an improved arrangement of spot weld locations. The feasibility of the developed approach is demonstrated by the selected examples.

• Journal of the Korean Society for Precision Engineering
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• v.32 no.3
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• pp.269-277
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• 2015

Compressed natural gas (CNG) composite vessels for vehicles have been generally made of 34CrMo4 for a inner liner part and E-glass/epoxy for a composite layer part. But, there is a problem of material loss of CNG composite vessels used in vehicles due to the design of excessive thickness of the liner. And, light weight of the CNG composite vessel is required for improving fuel efficiency. In this study, optimal design for CNG composite pressure vessel was performed by using basalt fiber, which is the environment-friendly material having a good mechanical strength. The optimal thickness of each part (inner liner and composite layer) was determined by theoretical analysis and FEA for satisfying structural safety and lightweight of the vessel. Also, for improving fatigue life, optimal autofrettage pressure was derived from FEA results.

• Journal of the Korean Society of Fisheries and Ocean Technology
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• v.37 no.1
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• pp.45-51
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• 2001

In order to investigate the optimal design weight of sinkers for preventing cage net from deforming in current, the model experiment on 2 types of square cage nets with different S sub(n)/S, the ratio of total area of netting projected to the perpendicular to the water flow S sub(n) to wall area of netting S, and 4 kinds of sinkers was carried out in circulation water channel. The model cage nets were made in 1/10 scale and the total weight in water of 4 sinkers attached to each corner of their bottom frames was 18, 54, 90, and 126g, respectively equivalent to 0.1, 0.3, 0.5, and 0.7 kg per unit area of prototype net. The results obtained can be summarizes as follows; Due to the deformation of each net where it was lifted towards the surface in severe conditions, its volume was reduced. This depended highly on the weight of sinkers placed in the bottom corner of cage nets, even if the variation of S sub(n)/S had a little effect on their deformation in current less than 0.4 m/s. In addition, it was observed that the total weight of sinkers for preventing the net from deforming to the extent of less than 50% inside its initial volume was 31 to 245 kg in the range of 0.3 to 0.6 m/s and the adequate design weight of sinker was approximately 0.5 kg per its unit area.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.702-705
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• 2005

Metallic sandwich plates with Inner dimpled shell subjected to 3-point bending have been analyzed and then optimized for minimum weight. Inner dimpled shells can be easily fabricated by press or roll with high quality precision and bonded with same material skin sheets by resistance welding or adhesive bonding process. Optimized shape of inner dimple is a hemispherical shell to minimize weight without failure, including face yielding, face buckling and inner dimple buckling. It is demonstrated that bending stiffness of sandwich plate is 2 or 3 times than solid plates with same strength

• International Journal of Aerospace System Engineering
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• v.3 no.1
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• pp.21-24
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• 2016

In this study, a optimal design on the hood automotive using eco-friendly natural fiber composites is performed. The hood of an automobile is determined by dividing the Inner panel shape through optimization phase to outer panel and inner panel. It was performed to optimize the size of the thickness of the inner panel and the outer panel by applying a flax/epoxy composite materials. The optimized shape was evaluated for weight-lightening, stability and the pedestrian collision safety. Through the resin flow analysis are confirmed to molding possibility judgment of product.

• Journal of Korean Association for Spatial Structures
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• v.11 no.1
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• pp.77-85
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• 2011

In this study, micro genetic algorithm is used to find an optimum cross section of grid structures with pretension. Design optimization of trusses consists of arriving at optimum sizes of cross-section and prestressing force parameters, when weight of the truss is minimum, satisfying a set of specified constraints. The present approach is verified by ten-bar truss example showing good agreements with previous results. Features of the proposed method, which help in modeling and application to optimal design of pretensioned truss structures, are demonstrated by solving a problem of seventy two bar truss structures. The minimum weight design of seventy two bar truss is performed for various magnitudes of pretension and optimal prestressing forces are also found for various configurations of pretensioned truss structures.

• 제어로봇시스템학회:학술대회논문집
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• 2003.10a
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• pp.2004-2009
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• 2003

A robust optimal control design is proposed in this study for rigid robotic systems under the unknown load and the other uncertainties. The uncertainties are quadratically bounded for some positive definite matrix. Iterative method finding the Q weighting matrix is shown. Computer simulations have been done for a weight-lifting operation of a two-link manipulator and the result of the simulation shows that the proposed algorithm is very effective for a robust control of robotic systems.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.455-458
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• 2003

An optimal control approach to robust control design is proposed in this study for rigid robotic systems under the unknown load and the other uncertainties. The uncertainties are quadratically bounded for some positive definite matrix. Iterative method to find the matrix is shown. Simulations arc made for a weight-lifting operation of a two-link manipulator and the robust control performance of robotic systems by the proposed algorithm is remarkable.