• 한국기계가공학회지
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• 제12권3호
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• pp.7-12
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• 2013

In Die casting process, the problem of die degradation is often issued. In oder to increase of die life the material degradation of die steel was investigated using test core pins. Three test core pins were positioned in front of the gate entry and observed washout and soldering resistance during Mg die casting process. The test parameters are set as different commercial die materials, coatings condition and hardness of die surface. Usign 220t magnesium die casting machine was employed to cast AZ91 magnesium alloys. After 150 shots, macroscopic observation of die surface was carried out. Additional 50 cycles later, test pins were chemically cleaned with 5% HCl aqueous solution to find out the existence of washout and soldering layers. Microstructural characterization of die surface and the die roughness measurement were performed together. Computational simulation using AnyCasting program was also beneficial to correlate the extent of die damage with the position of test pin inside die cavity. As results, the optimal combination of die steel with productive coating as well as its hardness was drawn out. it will be helpful to decide the material and condition considering increasing of tool life.

• 한국건축시공학회지
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• 제21권6호
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• pp.519-527
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• 2021

본 연구에서는 기존의 전자기파 차폐 성능이 없는 콘크리트를 대상으로 아크 금속용사 공법을 적용하여 전자기파 차폐성능을 확보하고자 한다. 이를 위해 금속 코팅의 두께에 전기적 특성을 평가하기 위해서 8 종류의(Cu, CuAl, CuNi, CuZn, Al, Zn, ZnAl, AlMg) 금속들을 두께 100, 200 및 500㎛의 금속 코팅으로 제작하여 4pin-probe로 표면에서의 전기전도도를 측정하였고, KS C 0304에 의거하여 전자기파 차폐 성능 시험을 실시하였다. 금속 코팅 시험 결과를 토대로 전자기파 차폐를 위한 최적의 금속 코팅 두께 200㎛를 제안하였으며, 이를 300×300×100mm 콘크리트 시험체에 용사하여 전자기파 차폐 성능을 분석한 결과 목표 성능 1GHz에서 80dB의 전자기파 차폐 성능이 확보됨을 확인하였다. 하지만 부착 강도의 경우 최대 1.11MPa로 목표 성능 대비 74% 이하로 확인되어 추후 콘크리트 표면에 미세한 요철을 형성하여 부착 성능을 향상시키는 연구가 필요할 것으로 판단된다.

• 한국염색가공학회지
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• 제34권3호
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• pp.185-196
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• 2022

In this study, carbon fiber and coated glass fiber are applied to warp and weft fiber in order to reduce the amount of carbon fiber used in carbon fiber fabrics, which are often used for reinforcement of building structures. A low-cost thermoplastic resin was coated on glass fibers to prepare a shape-stabilizing glass fiber. A unidirectional carbon fiber sheet was manufactured using the prepared coated glass fiber and carbon fiber. In order to identify whether it can be used for reinforcing architectural and civil structures, it was attached to a concrete specimen and its mechanical properties were analyzed. The optimum manufacturing conditions for the coated glass fiber were 0.3 mm in diameter of the coating nozzle, the coating temperature was 190 ℃, and the coating speed was 0.3 m/s. 14 mm was optimal for the weft spacing of the coated glass fiber. The flexural strength of the concrete reinforced with the manufactured unidirectional carbon fiber sheet was slightly lower than that of the concrete reinforced with carbon fiber fabric, but it was confirmed that the reinforcement effect was better when the amount of carbon fiber was considered.

• 한국레이저가공학회지
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• 제16권4호
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• pp.17-23
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• 2013

The research for the development of roll-to-roll printing process is actively underway on behalf of the existing semiconductor process. The roll-to-roll printing system can make the electronic devices to low-cost mass production. This study is performed for developing the manufacturing technology of the printing roll used in the printing process of electronic devices. The indirect laser engraving technology is used to create printable roll and the printable roll is made out of the chrome coated roll after coating copper and polymer on the surface of steel roll, ablating the polymer on the surface of roll and etching the roll. The 3 dimensional laser scanner and roll rotating systems are constructed and the system control program is developed. We have used the fiber laser of 100 W grade, the 3 dimensional laser scanner and the 3 axes moving stage system with a rotating axis. We have found the optimal conditions by performing the laser patterning experiments and can make the minimum line width of $24{\mu}m$ by using the developed 3 dimensional laser scanner system.

• 산업융합연구
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• 제20권10호
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• pp.33-38
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• 2022

본 논문에서는 용액 기반의 탄소나노튜브(CNT: Carbon Nano-tube)를 전자기기의 전도성 소재로 사용하기 위하여 쉽고 빠르게 형성하는 방법에 대해 연구하였다. 이를 위해 스핀 코팅 방법 및 아르곤 상압플라즈마 공정을 적용하여 글라스 위에 CNT 박막 코팅을 진행하였다. 코팅 횟수에 따른 전기적, 물리적 특성 변화를 관찰하기 위하여 1회부터 5회까지 동일한 방법으로 형성된 샘플을 제작하였고, 각 샘플에 대해 표면 형상, 반사도, 투과도, 흡수율 및 표면 저항을 측정하였다. 현미경을 이용하여 관찰했을 때 횟수가 늘어날 때 글라스 상에 검은 형상이 더 잘 관찰되며, 특히 스핀코팅에 의해 가운데 영역이 더 검게 관찰되는 것을 알 수 있다. 코팅 수가 증가함에 따라 측정 파장의 전 영역에서 투과도는 감소, 반사도 및 흡수율은 증가하였다. 또한, 파장이 감소함에 따라 투과율은 감소, 반사도 및 흡수율은 증가한다. 전기적인 특성의 경우, 2번 코팅했을 때 전도도가 상당히 향상됨을 확인할 수 있었으며, 추가 코팅에 의해서 전도도 감소가 관찰되지만, 큰 변화를 보이지는 않았다. 결론적으로 CNT를 투명전극으로 대체하기 위해서는 반사도 및 전기전도도를 함께 고려하여 코팅 횟수를 고려해야 하며, 2회가 최적임을 알 수 있다.

• 한국초전도ㆍ저온공학회논문지
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• 제5권1호
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• pp.13-16
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• 2003

Adhesion of $SrZrO_3$ resistive oxide barrier on Ag sheathed Bi(2223) tapes prepared by the sol-gel and dip-coating method was evaluated with an aid of Taguchi method and Lie($2^1{\times}3^7$) orthogonal arrays to determine the optimal process combination of levels of factors that best satisfy the bigger is better quality characteristic (QC=B). For analyses of results statistical calculations such as average and analysis of variance (ANOVA) were employed to analyze the results for improving the performance qualities of the dip-coated $SrZrO_3$ film. Experimentally, the performance of the films was evaluated in terms of bond strength by varying Sr/Zr moi ratio (A), amount of organic vehicle additives (B), drying temperature (C) and time (D), heat treatment temperature (E) and time (F), respectively. The optimal combination of levels of factors was determined to be $A_3B_2C_3D_2E_1F_3$ having a 90% confidence level.

• 한국전기전자재료학회논문지
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• 제33권3호
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• pp.219-224
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• 2020

Al₂O₃ powders with particle sizes of 0.35 ㎛, 0.5 ㎛, 1.5 ㎛, and 2.5 ㎛ are deposited onto glass and Cu substrates using the aerosol deposition (AD) process. The deposition characteristics of Al₂O₃ films using those four types of Al₂O₃ powders are investigated to determine the influence of the particle size on the films. To observe detailed micro-structures of the films, the cross-section and surface morphology are observed. Then, the crystalline size and internal strain are calculated from X-ray diffraction peaks in order to confirm the hammering effect as well as the micro-strain during the AD deposition. From the above results, deposition mechanisms related to the particle size are studied. The results of this study indicate the optimal particle size and formation mechanisms for dense Al₂O₃ film with a smooth surface roughness as well as for a porous Al₂O₃ film with a rough surface roughness.

• 한국전기전자재료학회논문지
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• 제30권9호
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• pp.572-576
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• 2017

A hybrid transparent electrode was fabricated with graphene and silver nanowires (Ag NWs). Three different processes were used to fabricate the hybrid electrode. Measurements of the sheet resistances, transmittances, and surface roughnesses of the hybrid electrodes were used to identify the optimal fabrication process. The surface roughness of the hybrid electrodes with Ag NWs embedded in a transparent polymer matrix was significantly lower than that of the other hybrid electrodes. A hybrid electrode fabricated by transferring graphene onto Ag NWs after spin-coating the Ag NWs onto the substrate showed the lowest sheet resistance. The transmittance of the hybrid electrodes was comparable to that of Ag NW electrodes.

• 한국연소학회:학술대회논문집
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• 대한연소학회 2003년도 제27회 KOSCO SYMPOSIUM 논문집
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• pp.237-242
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• 2003

The measurement study of instantaneous temperature at combustion chamber wall and the temperature of combustion gas has been under lots of research and development to conclude the temperature process in internal combustion engine for combustion characteristics analysis. The measurement with fast responsibility should be used for temperature measurement inside combustion chamber wall since temperature of wall changes, due to the various gas temperature, irregularly during the combustion. Therefore, thin film instantaneous surface temperature probe, which characterizes the fastest and the most accurate responsibility among contact typed temperature measurement, was used for the experiments. This new thin film instantaneous surface temperature probe improved the problems of noise and durability. The optimal coating thickness of thin film instantaneous surface temperature probe was proven to be $10{\mu}m$ for the best responsibility and durability. It also allowed the stable temperature measurement be taken up to $1,200^{\circ}C$ and proven to be read possibly from the combustion chamber wall.

• 한국전기전자재료학회논문지
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• 제26권1호
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• pp.33-37
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• 2013

The properties of LTCC green sheets formed by the MLS-22 powder of NEG Inc. were investigated for acrylic binders with different PVB and Tg in the variation of temperature. The elongation of the green sheets showed large variation depending on the temperature, and was rapidly decreased near the Tg of the sheets. With the increase of the ratio of plasticizer/binder (P/B), large elongation of the sheets was observed due to the decrease of the Tg. In the stacking process of the multilayer ceramic, the optimal control of the temperature is highly required depending on the Tg of the binder and the ratio of P/Buniform coating.