• Design & Manufacturing
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• v.6 no.1
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• pp.45-51
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• 2012

The main goal of this paper is to establish an interference tolerance for determining optimal amount of clearance in the shaft-bearing system supported by radial ball bearings. The 2-D frictional contact model was employed for the FE analysis between the shaft and the inner raceway. Several examples were simulated using different material properties for the solid shaft. Efforts were focused on the deformation applied in the radial direction to select suitable bearings. The analysis results showed that the initial axial preload applied on the bearings plays a significant role to reduce bearing fatigue life. The proposed design parameters obtained by numerical simulations can approximately predict a rate of bearing life reduction as a function of shaft diameter ratio. This analysis can also be used to calculate the optimal initial radial clearance in order to obtain a shaft-bearing system design for high accuracy and long life.

• Proceedings of the Korean Society of Agricultural Engineers Conference
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• 1998.10a
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• pp.318-324
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• 1998

This study was conducted to derive optimal design floods by Generalized Extreme-value(GEV) distribution for the annual maximum series at ten watersheds along Han, Nagdong, Geum, Yeongsan and Seomjin river systems. Adequacy for the analysis of flood data used in this study was established by the tests of Independence, Homogeneity, detection of Outliers. L-coefficient of variation, L-skewness and L-kurtosis were calculated by L-moment ratio respectively. Parameters were estimated by the Methods of Moments and L-Moments. Design floods obtained by Methods of Moments and L-Moments using different methods for plotting positions in GEV distribution were compared by the relative mean and relative absolute error. It was found that design floods derived by the method of L-moments using weibull plotting position formula in GEV distribution are much closer to those of the observed data in comparison with those obtained by method of moments using different formulas for plotting positions in view of relative mean and relative absolute error.

• Proceedings of the KIEE Conference
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• 2009.07a
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• pp.816_817
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• 2009

Optimization of geometry is one of the most important design process of the electrical motors. Tooth and yoke width are important variables that can maximize back emf and load torque among various design parameters. In this paper, in order to design the tooth and yoke width effectively, an equivalent magnetic circuit of one pole is constructed and an optimal value of tooth and yoke width resulting minimum reluctance are determined instead of a finite element analysis(FEA) that is time consuming.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2002.11b
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• pp.599-604
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• 2002

Substructures position is considered as design parameter to obtain optimal structural changes to raise its dynamic characteristics. In conventional SDM (structural dynamics modification) method, the layout of modifying substructures position is first fixed and at that condition the structural optimization is performed by using the substructures size and/or material property as design parameters. But in this paper as a design variable substructures global translational and rotational position is treated. For effective structural modification the eigenvalue sensitivity with respect to that design parameter is derived based on measured frequency response function. The optimal structural modification is calculated by combining eigenvalue sensitivities and eigenvalue reanalysis technique iteratively. Numerical examples are presented to the case of beam stiffener optimization to raise the natural frequency of plate.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.1
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• pp.1-8
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• 2017

Warpage is a major defect frequently found in the injection molding process, and the reduction of warpage is a very challenging problem because of the uncontrollable factors, such as variations in the process parameters. Without any countermeasure against these noises, attempts to reduce the defects often lead to failure. In this research, a new robust design methodology, based on the Mahalanobis Taguchi System (MTS) to reduce warpage, is presented. The MTS performs the orthogonal array experiments and uses the signal-to-noise (SN) ratio of the Mahalanobis distance as a performance metric. The validity of the proposed method is illustrated through an optimal design of the injection molding process of a CPU base plate.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.10a
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• pp.422-427
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• 2004

The tool geometry parameters and cutting process have complex relationships. Until now, various cutting test were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process in high speed machining. Using various tools with different geometry, relationships between tool geometry parameter (rake angle, clearance angle, length of cutter) and cutting process (cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining and to develop a software for design of end mill geometry.

• Transactions of Materials Processing
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• v.9 no.4
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• pp.413-420
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• 2000

In the die casting process, the flow of liquid metal has significant influence on the quality of casting products and die life. For the optimal process design of front housing part of aircon compressor, various analyses were performed in this study by using computer simulation code, MAGMAsoft. The simulation has been focused on the molten metal behaviors during the filling and solidification stages for the sound casting products. Two cases of casting design that have different types of gating system are considered in the analysis. The potential sites where the casting defects may occur is examined by computer simulation and an improved design process is proposed. Also the effect of partial squeeze on the quality of casting products is considered and the optimal time lag after filling process is determined. For the die-stability, the effect of operational parameters such as die temperature, heat cycle and spot cooling on the die life has also been analyzed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1994.10a
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• pp.958-968
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• 1994

This paper presents a dynamic analysis of the high-speed spindle system for vertical machining center using finite techniques. The computed natural frequencies are compared with the measured frequencies obtained from experimental modal analysis. The results show that the bending and twisting deformations of the spindle housing dominate in the lowest modes owing to low dynamic stiffness of the housing structure. The design parameters in the analysis are : (a) panel thickness of the housing (b ) height of the housing, and (c) spindle-to-column distance of the housing. Through sensitivity analysis and optimizing simulation considering design constraints, an optimal design of the spindle system has been obtained.

• Transactions of the Korean Society of Automotive Engineers
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• v.8 no.1
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• pp.54-62
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• 2000

The purpose of this study is to bring out the optimal design factors which effect on dynamic characteristics in the design of flow control servo valve with high response characteristics, and to verify the validity of the design factors. In this study, force feedback type flow control valve with nozzle/flapper and with no drain is studied. And, the effect of the parameters, such as fixed orifice, nozzle diameter, and maximum displacement between nozzle and flapper are analyzed. We have done simulations using the optimal design factors and simulink(Matlab) as a simulation tool, and verified the validity of our simulations by means of comparison our simulation results with an experimental results of another similar valve.

• Transactions of the Korean Society of Automotive Engineers
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• v.4 no.1
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• pp.36-54
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• 1996

This paper presents a design procedure of engine power system for vehicle. The implementation and operation environment of engine plant is somewhat diversed through the various kind of vehicles. Regarding this point, we adopt a multi-purposed design objective function which can be easily modified to reflect diverse mount design rules which have been recommended and used generally by relating fields. To search the mount parameters which provide the optimal performance, a direct search method based on an orthogonal array is developed and applied. Through several simulated results, the effectiveness of the developed disign tool is investigated and discussed.