• Title/Summary/Keyword: Operation process

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Assessment and Optimization of Granular Activated Carbon (GAC) Process in Water Treatment Process (입상활성탄 공정의 진단 및 효율적 운영방안: D 정수장을 중심으로)

  • Kim, Seong Su;Lee, Kyung Hyuk
    • Journal of Korean Society of Water and Wastewater
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    • v.19 no.6
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    • pp.781-790
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    • 2005
  • Granular Activated Carbon(GAC) is widely used in drinking water treatment. Many of the problems occurring in the GAC process are associated with the operation goal and performance. The purpose of this study were to evaluate the design, operation, and performance of granular activated carbon process in D water treatment plant. The optimal operation conditions of GAC process such as backwashing condition, granular activated carbon replacement time were discussed. The design, operation and performance of GAC process is influenced by their raw water characteristics and placement within the treatment process sequence. A critical analysis of plants experience and the information from the literature identifies the effectiveness of GAC process and indicates where modifications in design and operation could lead to improved performance. It would be useful to evaluate and optimize the GAC process in other treatment plant.

A Study on the Optimal Control Algorithms for the Advanced Wastewater Treatment Process with Variable Hydrodynamic Flow Patterns (유로 변경식 고도하수처리 공정의 최적 제어 알고리즘에 관한 연구)

  • Kang, Seong-Wook;Cho, Wook-Sang;Huh, Hyung-Woo
    • Applied Chemistry for Engineering
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    • v.16 no.2
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    • pp.217-225
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    • 2005
  • Because of the limitation of controllable operation variables for the wastewater treatment process with variable hydrodynamic flow patterns, it may preclude the use of this type of nutrient removal activated sludge process. As the operation variables, only temperature and dissolved oxygen (DO) have been used to operate the process. This study made an effort to improve treatment efficiency and operability of the process by the following methodologies: 1) process and operation data analysis using process simulation, 2) determination of optimal control logic or algorithm using a pilot-scaled experimental apparatus and its operations, and 3) application of experimental and simulation results to find the optimal process operation modes. In this study, it was found that the optimal operation mode named 'save mode' in the basis of process variables, such as the ammonia-nitrogen concentration of inlet flow, temperature and flow rate, can reduce the operation cost comparing with the present normal operation mode. And the stable conditions in nitrification were also shown by the proportional control of DO with the inlet air flow rate of blower and the mixing rate of mechanical aeration.

Process operation improvement methodology based on statistical data analysis (통계적 분석기법을 이용한 공정 운전 향상의 방법)

  • Hwang, Dae-Hee;Ahn, Tae-Jin;Han, Chonghun
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1516-1519
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    • 1997
  • With disseminationof Distributed Control Systems(DCS), the huge amounts of process operation data could have been available and led to figure out process behaviors better on the statistical basis. Until now, the statistical modeling technology has been susally applied to process monitoring and fault diagnosis. however, it has been also thought that these process information, extracted from statistical analysis, might serve a great opportunity for process operation improvements and process improvements. This paper proposed a general methodolgy for process operation improvements including data analysis, backing up the result of analysis based on the methodology, and the mapping physical physical phenomena to the Principal Components(PC) which is the most distinguished feature in the methodology form traditional statistical analyses. The application of the proposed methodology to the Balst Furnace(BF) process has been presented for details. The BF process is one of the complicated processes, due to the highly nonlinear and correlated behaviors, and so the analysis for the process based on the mathematical modeling has been very difficult. So the statisitical analysis has come forward as a alternative way for the useful analysis. Using the proposed methodology, we could interpret the complicated process, the BF, better than any other mathematical methods and find the direction for process operation improvement. The direction of process operationimprovement, in the BF case, is to increase the fludization and the permeability, while decreasing the effect of tapping operation. These guide directions, with those physical meanings, could save fuel cost and process operator's pressure for proper actions, the better set point changes, in addition to the assistance with the better knowledge of the process. Open to set point change, the BF has a variety of steady state modes. In usual almost chemical processes are under the same situation with the BF in the point of multimode steady states. The proposed methodology focused on the application to the multimode steady state process such as the BF, consequently can be applied to any chemical processes set point changing whether operator intervened or not.

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A Process Planning System for Machining of Dies for Auto-Body Production-Operation Planning and NC Code Post-Processing

  • Dongmok Sheen;Lee, Chang-Ho;Noh, Sang-Do;Lee, Kiwoo
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.3
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    • pp.69-78
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    • 2001
  • This paper presents a process and operation planning system and an NC code post-processor for effective machining of press dies for production of cars. Based on the machining feature, major parts of press dies are categorized into 15 groups and a standard process plan is defined for each group. The standard process plan consists of a series of processes where a process is defined as a group of operations that can be done with one setup. Details such as cutting tools, cutting conditions, and tool paths are decided at the operation planning stage. At the final stage of process and operation planning, the NC code post-processor adjusts feedrates along the tool path to reduce machining time while maintaining the quality. The adjustment rule is selected based on the machining load estimated by virtual machining.

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Intelligent and Responsive Window Opening-Closing Operation Process for Carbon Dioxide(CO2) Management of Secondary School Classroom (중등학교 교실의 이산화탄소(CO2) 관리를 위한 지능형 창호개폐 작동 프로세스)

  • Choi, Yoon-Young;Lee, Hyun-Soo
    • Journal of the Korean Institute of Educational Facilities
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    • v.25 no.4
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    • pp.19-30
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    • 2018
  • The school classroom is a common living place where students spend 7 to 14 hours a day to prepare for their careers. Therefore, if the ventilation of the classroom is not properly performed, it may lead to the deterioration of learning ability due to the unclear air. The concentration of carbon dioxide in the classroom is reported to be high, and the increase in carbon dioxide concentration has a negative effect on the learner's academic performance. In this context, the purpose of this study is to propose a methodology for intelligent and responsive window opening-closing operation process that can reduce the concentration of $CO_2$ in the classroom in order to build a support space that can create an effective teaching-learning environment for adolescents. The specific objectives are as follows. First of all, we define the concept of window opening-closing operation. Secondly, twe develop the operation process of window opening-closing. Thirdly, we develop an algorithm for real-time window opening and closing (process) (Window Opening-Closing Operation Process). Finally, we verify the intelligent responsive window opening-closing operation process through developing examples of window opening-closing operation process using the parametric design program. This study is a preliminary study to develop algorithms necessary for window opening-closing operation. Based on the first-order algorithm, We simulated window opening-closing operations according to a hypothetical scenario. As a result, This study can show that the window is open and close depending on the $CO_2$ concentration, but the $CO_2$ concentration in the room is higher than outdoors. Consequentially, we suggest that it is necessary to develop an algorithm to supplement these results because window is often not working when the temperature difference between indoor and outdoor in winter is large.

A five-axis CAM system for free-surface grinding (금형연마작업을 위한 5축 CAM 시스템)

  • 서석환;이민석;김두형
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.1024-1030
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    • 1993
  • In manufacturing press die with free surface, grinding operation is an important post process for surface finish and dimensional accuracy. With the advancement of NC technology. surface grinding operation is increasingly replaced by the gantry type manipulator. As the mechanics for grinding operation is different from machining operation, conventional CAM system for machining operation is hard to apply. In this. paper, we develop a five-axis CAM system by which an efficient gantry trajectory can be planned and verified. The developed system consists of four conceptual modules; namely CAD, PROCESS. CAM, and ANALYSIS. In the CAD module, the machined surface is represented by CL-data or surface modeler, and process parameters are specified by the PROCESS module. Then, the CAM module generates a series of grinding paths based on the grinding mechanics together with process databases for tool spaces and grinding conditions. The generated paths are verified via ANALYSIS module. Validation via real experiments is left for further study.

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A dynamic simulation study on SCR (Stream Carbon dioxide Reforming) process for pilot plant operation (파일럿 플랜트 최적운전을 위한 SCR공정 동적 모사)

  • Kim, Yong Heon;Bae, Ji Han;Park, Myoung Ho
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.136.2-136.2
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    • 2011
  • A dynamic simulation study on SCR process in GTL process was carried out in order to find optimum operation conditions for pilot plant operation. Optimum operating conditions for SCR synthesis gas process were determined by changing operation variables such as feed temperature and pressure. It was also assumed that physical properties of reaction medium were governed by RKS (Redlich-Kwong-Soave) equation. The effect of temperature and pressure on synthesis gas process $H_2$/CO ratio were mainly examined. Dynamic simulation results were fed back to feed operation condition for optimizing productivity, especially for appropriate condition to FT (Fischer-Tropsch) synthesis unit.

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Development of Computing Model for the Process and Operation Interval of Reinforced Concrete Work using Web-CYCLONE (철근콘크리트 골조공사의 프로세스 및 공정 공백 산출 시뮬레이션 모형 개발)

  • Park, Sang-Min;Son, Chang-Baek;Lee, Dong-Eun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.341-343
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    • 2012
  • This study introduces a method for computation of process and operation gap in the specific construction operation(i.e., RC frame construction applying a block-grouping scheme) using CYCLONE-based simulation modeling and analysis technique. Since uncertainty of construction environment exists, a thoughtful production planning is required to effectively deal with a risk resulting in schedule delay in advance. This study presents the concepts of a time delay occurred in a process level and operation level in a operation model, and a method of measuring gap-times in each level while the simulation progresses. It helps a site manager to decide how many segmentation in a construction block is suitable for eliminating unproductive time-delays under the constrained resources (e.g., laborer, equipment). A case study presents a network model representing a three segmented RC frame work, and result obtained from the simulation experiment.

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A Study on the Opimization of Process and Operation Condition for Membrane System in Tap Water Treatment (분리막을 이용한 정수처리 System에서 처리공정 및 운전조건의 최적화에 관한연구)

  • 오중교
    • Membrane Journal
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    • v.9 no.4
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    • pp.193-201
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    • 1999
  • The object of study were the development of membrane process and the optimization of operation condition for membrane system, which was used the pre-treatment system of tap water treatment in steady of conventional process such as coagulation, sedimentation. The higher steady flux is very important factor, by a suitable pre-treatment and optimization of operating condition such as fouling control, crossflow and backwashing method, in membrane system. So, we were observed the effect of flux decline for membrane used by 4 type ultrafiltration(UF) membrane pre-treatment process, and optimized the operation condition of filtration system under various MWCO(Molecular weight cut-off), operation pressure, linear velocity and temperature to maintain higher flux. From these experiment, we were identified that UF process showed a slower flux decline rate and a higher flux recovery than microfiltration(MF) membrane. The water quality of UF permeate was better than that of MF, and was not effected pre-treatment process. In the operation condition, the rate of flux decline was diminished by a higher linear velocity and operation temperature, lower pressure.

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The Development of Industry Operation Control System using Intelligent Web Monitoring for the Heat Treatment Process (열처리공정의 지능형 웹 모니터링 산업용 공정제어 시스템 개발)

  • Oh, J.H.;Bae, H.J.;Choi, G.S.;Ahn, D.S.
    • Journal of Power System Engineering
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    • v.9 no.4
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    • pp.181-186
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    • 2005
  • Because of advanced control technology, Shop floor control system of various kinds of equipment and machinery need a web based remote monitoring to control process efficiently. This paper presents the development of Operation Control System. Operation Control System(OCS) is based on intelligent web monitoring, so that OCS is improved the working condition for the line of heat treatment process and the product's quality. The developed OCS is consisted of Atmega128(MCU) based on embedded system, running the data logging of the line of heat treatment process. Web monitoring system is based on CS8900 ethernet controller and TCP/IP for remote monitoring responsibility between a server and clients and controlling the progress of entire system. The developed OCS is implemented on the line of heat treatment process and shows the improvement of environment condition, product's quality and efficiency of process line.

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