• Title/Summary/Keyword: Operating and maintenance

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The Analysis of an oil circulating lubrication system to extend the lifetime of the Reducer. (기술사마당_기술해설 - 감속기 수명 연장을 위한 오일 순환시스템의 마모분석 해석)

  • Lee, Jae-Keun
    • Journal of the Korean Professional Engineers Association
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    • v.43 no.2
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    • pp.60-63
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    • 2010
  • This analysis introduces a lube oil circulation system for a big reducer in the chemical process industries. We have been operating the system and found out that the system greatly helped us save the maintenance cost by increasing the lifetime of the reducer.

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예방정비 체제하에서의 공정별 고장시간 간격분석

  • Kim, Chang-Hyun;Kim, Jong-Han
    • IE interfaces
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    • v.4 no.2
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    • pp.35-42
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    • 1991
  • Many authors derived MTTF/MTBF for an operating system by analyzing its actual life time data. However, it is difficult to derive MTTF/MTBF when few breakdowns accur throughout a year. In this paper, we address a new approach to solve that problem under a preventive maintenance policy, in which few breakdowns occur, and also introduce a case study using the results obtained.

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Remote NDT for Inspection of Reactor Vessel Components of fast Breeder Test Reactor

  • Anandapadmanaban, B.;Srinivasan, G.;Kapoor, R.P.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.5
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    • pp.520-525
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    • 2003
  • Fast Breeder Test Reactor (FBTR) is a 40MW (thermal) / 13.2MW (electrical), Plutonium - Uranium mixed carbide fuelled, sodium cooled, loop type nuclear reactor operating at Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam. Its main aim is to generate experience in operation of fast reactors and sodium systems and to serve as an irradiation facility for development of fuels and structural materials fur fast reactors. Nuclear reactors pose difficulties to the NDT techniques used to monitor the conditions of the internal components. Sodium cooled fast breeder reactors have their own typical difficulties in using the NDT techniques. These are due to the need for operation in aggressive environment of nuclear radiation and sodium (molten/vapour), as well as the need to maintain leak tightness of a very high order during all states of reactor operation and shutdown for fuel handling, maintenance and remote inspection. This paper discusses the following NDT techniques, which have been successfully used for the past 15 years in FBTR: (i) Periscope and Projector, (ii) Core Co-ordinate Measuring Device and, (iii) Optical fiberscope. The inspection using these techniques have given confidence for further reactor operation at high power by giving useful data on the conditions of the components inside the reactor vessel.

Analysis of Revenue-Sharing Contracts for Service Facilities

  • Yeh, Ruey Huei;Lin, Yi-Fang
    • Industrial Engineering and Management Systems
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    • v.8 no.4
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    • pp.221-227
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    • 2009
  • There are customer services jointly provided by two facilities so that each customer will complete the course made up of both facilities' sub-services. The two facilities are assumed invested respectively by an infrastructure owner and one subordinate facility owner, whose partnership is built on their capital investments. This paper presents a mathematical model of Stackelberg competition between the two facility owners to derive their optimal Nash equilibrium. In this study, each facility owner's profit is consisted of fixed revenue fractions of sold services, operating costs (including depreciation cost) and maintenance costs of her facility. The maintenance costs of one facility are incurred both by failures and deterioration due to usage. Moreover, for both facilities, failures are rectified immediately by minimal repairs and preventive maintenance is carried out at a fixed time epoch. Additional assumptions are also employed to develop the model such as customer arrivals are manipulated to follow a Poisson process, and each facility's lifetime is independently Weibull-distributed. The Stackelberg game proceeds as follows. At the first stage of decision making process, the infrastructure owner (acting as a leader) decides the allocation of revenue shares based on her self-interest. After observing the allocation of revenue shares, the subordinate facility owner determines her own optimal price of services. This paper investigates actions and reactions of the two partners in the system. Then analytical conditions are proposed to achieve a unique optimal Nash equilibrium. Finally, some suggestions for further research are discussed.

Radiation Exposure Reduction in APR1400

  • Bae, C.J.;Hwang, H.R.;Matteson, D.M.
    • Journal of Radiation Protection and Research
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    • v.28 no.2
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    • pp.127-135
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    • 2003
  • The primary contributors to the total occupational radiation exposure in operating nuclear power plants are operation and maintenance activities doting refueling outages. The Advanced Power Reactor 1400 (APR1400) includes a number of design improvements and plans to utilize advanced maintenance methods and robotics to minimize the annual collective dose. The major radiation exposure reduction features implemented in APR1400 are a permanent refueling pool seal, quick opening transfer tube blind flange, improved hydrogen peroxide injection at shutdown, improved permanent steam generator work platforms, and more effective temporary shielding. The estimated average annual occupational radiation exposure for APR1400 based on the reference plant experience and an engineering judgment is determined to be in the order of 0.4 man-Sv, which is well within the design goal of 1 man-Sv. The basis of this average annual occupational radiation exposure estimation is an eighteen (18) month fuel cycle with maintenance performed to steam generators and reactor coolant pumps during refueling outage. The outage duration is assumed to be 28 days. The outage work is to be performed on a 24 hour per day basis, seven (7) days a week with overlapping twelve (12) hour work shifts. The occupational radiation exposure for APR1400 is also determined by an alternate method which consists of estimating radiation exposures expected for the major activities during the refueling outage. The major outage activities that cause the majority of the total radiation exposure during refueling outage such as fuel handling, reactor coolant pump maintenance, steam generator inspection and maintenance, reactor vessel head area maintenance, decontamination, and ICI & instrumentation maintenance activities are evaluated at a task level. The calculated value using this method is in close agreement with the value of 0.4 man-Sv, that has been determined based on the experience aid engineering judgement. Therefore, with the As Low As Reasonably Achievable (ALARA) advanced design features incorporated in the design, APR1400 design is to meet its design goal with sufficient margin, that is, more than a factor of two (2), if operated on art eighteen (18) month fuel cycle.

Material Requirements Planning for Military Maintenance Depot (군 정비창 자재소요계획)

  • Kim, Heung Seob;Kim, Pansoo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.4
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    • pp.24-34
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    • 2014
  • In order to manage essential parts that are required for the repairable parts services performed at the military maintenance depots, the United States Air Force developed the Repairability Forecasting Model (RFM). In the RFM, if the requirements of the parts are assumed to follow the normal probability distribution after applying means from the past data to the replacement rate and lead times, the chance of the AWP (Awaiting Parts) occurring is 50%. In this study, to counter the uncertainties of requirements and lead times from the RFM, the safety level concept is considered. To obtain the safety level for requirements, the binomial probability distribution is applied, while the safety level for lead time is obtained by applying the normal probability distribution. After adding this concept, the improved RFM is renamed as the ARFM (Advanced RFM), and by conducting the numerical stimulation, the effectiveness of the ARFM, minimizing the occurrence of the AWP, is shown by increasing the efficiency of the maintenance process and the operating rate of the weapon system.

Analysis of the Switch Installation Criteria by Increasing Operating Capacity in Distribution Line (배전선로 운전용량 상향에 따른 개폐기 설치 기준 분석)

  • Jo, Nam-Hun;Ha, Bok-Nam;Lee, Heung-Ho
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.51 no.6
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    • pp.290-295
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    • 2002
  • The present assignment in installing the number of switches for distribution line was made on the basis of a normal feeder capacity 7,000kVA in KEPCO(Korea Electric Power Corporation), Korea. But the normal capacity is revised to 10000kVA in 1998. Even increasing limit of the operating capacity of the distribution lines enables us to give some benefit for the operation flexibility and investment cost of the distribution system. It is disadvantageous in the viewpoint of supply reliability. In distribution systems, switches are equipped to improve the reliability of distribution systems by minimizing the outage section due to fault and maintenance. Utility generally improves the reliability by minimizing the length of outage section, which is caused by fault and maintenance, through switch equipment on distribution system. In order to cope with the changes such as operation capacity, it is necessary to study whether the present criteria is reasonable or not, also to confirm whether the present criteria of installing switches in line is improved or not. In this study, we proposes the number of switch per feeder on the basis of present operation capacity in distribution system.

A Study on Optimal Inspection Interval for the Major Components of Construction Lift (건설용 리프트의 운행정보 및 고장데이터 분석을 통한 주요 부품별 점검주기 산출 연구)

  • Soh, Jiyune;Bae, Jaehoon;Han, Choonghee;Lee, Junbok
    • Korean Journal of Construction Engineering and Management
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    • v.16 no.3
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    • pp.68-77
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    • 2015
  • One of recent concerns for super-tall buildings is how to manage hoisting plans and equipment efficiently. Disasters are frequently occurred in relation to electromotive hoists and cranes which are commonly used in construction sites. For construction lifts, particularly, it is highly important to conduct regular inspections or prepare against breakdown in terms of safety. However, unfortunately the reality is that regular inspections are only flatly conducted according to operating hours only. A lift, whose life span is subject to the complicated considerations such as operating hours, loading condition, and the like of each component, is far too invalid as a means of maintenance. As a way to resolve this problem and improve its convenience and safety for users, this study intends to calculate individual inspection interval for the main components of lifts by measuring their actual operating hours with sensing technology and analyzing their historical data. The findings of study include calculation of inspection intervals for the main components of lifts and classification of components to check by the actual operating hours of lift (40, 90, 130, 400 hours), which are drawn up into tables. This will make an opportunity to suggest efficient maintenance measures by enabling prevention of safety accidents and enhancement of safety for workers. Also, it will lead to increasing productivity of works by eliminating sources of delaying the term due to the breakdown of lifts.

The Direction of Information System Construction for Infrastructure Maintenance & Management (시설물 유지관리의 정보시스템 구축방향)

  • Kim Tae-Hak;Kim Nam-Gon;Ju Ki-Bum
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.474-477
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    • 2002
  • Information technology has affected various industries, and the construction industry is one of those. In construction industry, the operating body for maintenance is trying to implement more systematic management skill for public facilities in order to minimize the life cycle cost. For more efficient maintenance system, first, the target facilities were selected and the present condition of their systems was estimated. And, the implementation plan of new system was proposed based on them. Accordingly, the new system managed by working-level personnel can supplement the weak points in the current system.

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A Maintenance Design of Connected-(r, s)-out-of-(m, n) F System Using Simulated Annealing (시뮬레이티드 어닐링을 이용한(m, n)중 연속(r,s) : F 시스템의 정비모형)

  • Lee, Sangheon;Kang, Youngtai;Shin, Dongyeul
    • Journal of Korean Institute of Industrial Engineers
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    • v.34 no.1
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    • pp.98-107
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    • 2008
  • The purpose of this paper is to present an optimization scheme that aims at minimizing the expected cost per unittime. This study considers a linear connected-(r, s)-ouI-of-(m, n):f lattice system whose components are orderedlike the elements of a linear (m, n)-matrix. We assume that all components are in the state 1 (operating) or 0(failed) and identical and s-independent. The system fails whenever at least one connected (r, s)-submatrix offailed components occurs. To find the optimal threshold of maintenance intervention, we use a simulatedannealing(SA) algorithm for the cost optimization procedure. The expected cost per unit time is obtained byMonte Carlo simulation. We also has made sensitivity analysis to the different cost parameters. In this study,utility maintenance model is constructed so that minimize the expense under full equipment policy throughcomparison for the full equipment policy and preventive maintenance policy. The full equipment cycle and unitcost rate are acquired by simulated annealing algorithm. The SA algorithm is appeared to converge fast inmulti-component system that is suitable to optimization decision problem.