• Title/Summary/Keyword: On-power Inspection

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Development of Electrical Safety Evaluation Method about PEMFC 1kW (가정용연료전지 전기적 안전성 평가 기법 개발)

  • Han, Woonki;Park, Chaneum;Jung, Jinsu;Ko, Woonsik
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.99-99
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    • 2011
  • Fuel cell systems are a completely different form of electricity source that has been used so far and is an aggregation of multiple technologies with multidisciplinary features that can be operated safely only when gas and electrical safety are being considered. Since fuel cells generate through electrochemical reactions there are difficulties in ensuring electricity safety, power quality assessment, effective control and reliability standards for system faults using conventional inspection techniques and even though they are necessary as a primary means for reduction of CO2 owing to the Climate Convention, electrical safety assessment and measures are required for the prevention of faults in residential facilities. Although small-scaled distributed power supplies can be utilized as important means of peak control and energy management measures, research is required for observing the effects on the system and the development of inspection technology to ensure stable operation, and the electrical safety of residential fuel cell systems need to be assessed and the problems derived for establishing electrical safety standards. From the year 2002, Japan has established laws on technical safety standards and development and rules on the product specifications and standards for the industrialization of hydrogen fuel cells. Also, a lot of effort have been made for the commercialization of fuel cells by building one-stop certification services. Internationally, the IEC TC 105 has established international standards based on fuel cells. In order to protect the national interest, the country should be able to respond accordingly meet global standards. In fact, in Korea, to comply with the international trend, Korea Energy Management Corporation is establishing a certified agenda for fuel cells and Korean Agency for Technology and Standards is enacting technical standards for fuel cells. The current terms of fuel cells are that research has been focused more on the quality and performance of manufactured products rather than stable power operation and maintenance over time. In this paper, by considering the household fuel cell as a power device, the safety standards of the fuel cell system for a reliable operation with the existing power system is being proposed.

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Development for Life Assessment System for Pipes of Thermal Power Plants

  • Hyun, Jung-Seob;Heo, Jae-Sil;Kim, Doo-Young;Park, Min-Gyu
    • KEPCO Journal on Electric Power and Energy
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    • v.2 no.4
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    • pp.583-588
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    • 2016
  • The high-temperature steam pipes of thermal power plants are subjected to severe conditions such as creep and fatigue due to the power plant frequently being started up and shut down. To prevent critical pipes from serious damage and possible failure, inspection methods such as computational analysis and online piping displacement monitoring have been developed. However, these methods are limited in that they cannot determine the life consumption rate of a critical pipe precisely. Therefore, we set out to develop a life assessment system, based on a three-dimensional piping displacement monitoring system, which is capable of evaluating the life consumption rate of a critical pipe. This system was installed at the "M" thermal power plant in Malaysia, and was shown to operate well in practice. The results of this study are expected to contribute to the increase safety of piping systems by minimizing stress and extending the actual life of critical piping.

A Study on Insulation Properties of Global VPI Type Generator through Replacement of Stator Windings

  • Kong, Taesik;Kim, Heedong;Lee, Sooho;Park, Jaehyun
    • KEPCO Journal on Electric Power and Energy
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    • v.3 no.2
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    • pp.113-117
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    • 2017
  • As the competition in the manufacturing market for small and medium sized generators is intensifying, there is increasing pressure to reduce production cost. Manufacturing the generator stator windings with global vacuum pressure impregnation (GVPI) is a very effective way to reduce costs. However, the stator winding has a fatal disadvantage in that the insulation wears due to vibration in the slot. KEPRI (KEPCO Research Institute) conducted insulation diagnosis for three generators in KOMIPO (Korea Midland Power Co., Ltd.) which were manufactured by GVPI and operated for about 17 years. Insulation diagnosis showed that deterioration of insulation has progressed significantly. Therefore, KEPRI recommended replacing the stator windings of all three generators. In this paper, the insulation properties of the generator stator winding with global GVPI are described by comparing and analyzing the insulation diagnosis results and visual inspection for stator windings.

Non-contact Ultrasonic Inspection Technology of Fillet Weldments (필렛 용접부의 비접촉 초음파 검사 기법)

  • Park, Ik-Keun;Lee, Chul-Ku;Kim, Hyun-Mook;Park, Tae-Sung;Kim, Yong-Kwon;Cho, Yong-Sang;Song, Won-Joon;Ahn, Houng-Kun
    • Journal of Welding and Joining
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    • v.23 no.5
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    • pp.37-42
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    • 2005
  • The non-destructive Inspection of the fillet weldment has difficulties due to its geometrical complexity and uneasy access. The surface shear horizontal wave (SH-wave), however, has been successfully applied to the detection of cracks on the surface and sub-surface of the filet weldment heel part. The conventional ultrasonic inspection using the surface SH-wave is usually a contact method using piezoelectric transducer. Thus, it is not suitable for a field application because the reliability and repeatability of inspection are significantly affected by test conditions such as couplant, contact pressure and pre-process. In order to overcome this problem, a non-contact SH-wave inspection method using EMAT is propose. The experimental results with this non-contact method are compared with those with a conventional ultrasonic method in fillet weldment with slit type defects. It is shown that the non-contact inspection technique requires simple procedure and less time in the fillet weldment inspection.

Dimensional synthesis of an Inspection Robot for SG tube-sheet

  • Kuan Zhang;Jizhuang Fan;Tian Xu;Yubin Liu;Zhenming Xing;Biying Xu;Jie Zhao
    • Nuclear Engineering and Technology
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    • v.56 no.7
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    • pp.2718-2731
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    • 2024
  • To ensure the operational safety of nuclear power plants, we present a Quadruped Inspection Robot that can be used for many types of steam generators. Since the Inspection Robot relies on the Holding Modules to grip the tube-sheet, it can be regarded as a hybrid robot with variable configurations, switching between 4-RRR-RR, 3-RRR-RR, and two types of 2-RRR-RR, and the variable configurations bring a great challenge to dimensional synthesis. In this paper, the kinematic model of the Inspection Robot in multiple configurations is established, and the analytical solution is given. The workspace mapping is analyzed by the solution-space, and the workspace of multiple configurations is decomposed into the workspace of 2-RRR to reduce the analysis complexity, and the workspace calculation is simplified by using the envelope rings. The optimization problem of the manipulator is transformed into the calculation of the shortest contraction length of the swing leg. The switching performance of the Inspection Robot is evaluated by stride-length, turning-angle, and workspace overlap-ratio. The performance indexes are classified and transformed based on the proportions and variation trends of dimensional parameters to reduce the number of optimization objective functions, and Pareto optimal solutions are obtained using an intelligent optimization algorithm.

A Study on Quantitative Flaw Evaluation of Nuclear Power Plant Steam Generator Tube by Ultrasonic Testing (초음파를 이용한 원자력발전소 증기발생기 전열관의 정략적 결함 평가에 관한 연구)

  • Yoon, Byung-Sik;Kim, Yong-Sik;Lee, Hee-Jong;Lee, Yong-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.1
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    • pp.12-17
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    • 2006
  • A steam generator of nuclear power plant has thousands of thin tubes. These tubes play an important role in maintaining the pressure boundary between the primary and secondary side of nuclear power plant. The steam generator tube is easy to be damaged because of the severe operating conditions such as the high temperature and pressure. Therefore, tremendous efforts are made to assess the structural integrity of the steam generator tubes. The eddy current test is the most popular non-destructive test to assess the integrity of the tubes. However, the eddy current test has the limitation to size the flaw accurately because the eddy current signal behavior depends on the total volume of flaw. This paper shows the possibility that the ultrasonic test method can be applied to detect the flaws in the steam generator tubes and to measure them quantitatively. From the test results, it is expected that if the ultrasonic test is put to practical use in the steam generator tube inspection, the inspection results will be improved.

Development of Fluid Silicic Acid Coating with Paint Materials of the Steel Electric Power Facilities (강재 전력시설물을 위한 액상 규산질 도장제 개발에 대한 연구)

  • Kwon, Seung-Jun;Park, Sang-Sun;Lee, Sang-Min;Lee, Myung-Hoon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.1
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    • pp.57-64
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    • 2008
  • Generally, organic paint on steel towers can guarantee durability in normal condition but occasionally shows its deterioration on the power line tower and electric power facilities, exposed to light(ultra violet) or heat. The objective of this study is to develope the inorganic paint material based on fluid silicic acid for steel electric power facilities. For the purpose, optimal mixture proportion is derived through 6 preliminary test and, additionally physical and durability performance test are carried out for selected specimens. The performances of developed organic paint material is similar to those of organic paint material. If resistance to chemical attack is improved, the developed inorganic paint is evaluated to replace the organic paint and obtain wide application.

Development of ISI UT Auto Flaw Evaluation and Acceptance Module of Nuclear Power Plants (원전 ISI UT 자동 결함평가 및 판정 모듈 개발)

  • Park, Ik-Keun;Park, Un-Su;Kim, Hyun-Mook;Kim, Chung-Seok;Um, Byong-Guk;Lee, Jong-Po
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.212-218
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    • 2000
  • The importance and role of pre-/in-service inspection(PSI/ISI) for nuclear power plant(NPP) components are intimately related to plant design, safety, reliability, operation, etc. In this paper, for an effective and efficient management of large amounts of PSI/ISI data in NPPs, an intelligent database program(WS-IDPIN) for PSI/ISI data management of NPP was developed. WS-IDPIN program enables the prompt extraction of previously conducted PSI/ISI conditions and results so that the time-consuming data management, painstaking data processing and analysis in the past are avoided. Furthermore, development of ISI UT auto flaw evaluation and acceptance module based on ASME Code Sec. XI were presented. This module can be used for any angle beam examination from flat plate to spherical shapes as selected by the proper azimuthal angle. This program can be further developed as a unique PSI/ISI data management expert system.

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Precise Diagnosis Technology for Power Plant Boiler (발전용 보일러 정밀진단기술)

  • Park, Min-Su;Kim, Jong-Oh
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.914-919
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    • 2000
  • In most case high temperature components in fossil power plant are damaged by fatigue, creep and degradation. Design of power plant components is based on ideal loading such as temperature, pressure and so on. But in many cases unexpected loadings are applied at components. A key ingredient in plant life extension is the preventive diagnosis technology and remaining-life-assessment technology. This paper describes diagnosis technology and life-assessment technology for power plant boiler. It helps in setting up proper inspection schedules, maintenance procedures, and operating procedure.

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A study on the electric railway load pattern analysis and building database program (전기철도 부하특성 분석 및 데이터베이스 구축)

  • Jeon, Yong-Joo;Kim, Chi-Tae;Lee, Gi-Chun;Lee, Sung-Uk
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.719-722
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    • 2006
  • At present, In korea one of big characteristics in electricity power market is unique seller but in the near future competitions are expected in the market. Another big trend is development of IT technology. Through IT, remote inspection for power usage are possible. So huge power consumer like KORAIL it is necessary to investigate power consumption pattern. This paper presents load consumption pattern for representative substation and billing system database program. Base on the substation annual power usage data, the characteristic of the substation power consumption are investigated and effective electrical billing system are compared each other. The database program was properly designed to examine the billings.

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