DOI QR코드

DOI QR Code

Dimensional synthesis of an Inspection Robot for SG tube-sheet

  • Kuan Zhang (State Key Laboratory of Robotics and System, Harbin Institute of Technology) ;
  • Jizhuang Fan (State Key Laboratory of Robotics and System, Harbin Institute of Technology) ;
  • Tian Xu (State Key Laboratory of Robotics and System, Harbin Institute of Technology) ;
  • Yubin Liu (State Key Laboratory of Robotics and System, Harbin Institute of Technology) ;
  • Zhenming Xing (State Key Laboratory of Robotics and System, Harbin Institute of Technology) ;
  • Biying Xu (State Key Laboratory of Robotics and System, Harbin Institute of Technology) ;
  • Jie Zhao (State Key Laboratory of Robotics and System, Harbin Institute of Technology)
  • Received : 2023.04.07
  • Accepted : 2024.02.17
  • Published : 2024.07.25

Abstract

To ensure the operational safety of nuclear power plants, we present a Quadruped Inspection Robot that can be used for many types of steam generators. Since the Inspection Robot relies on the Holding Modules to grip the tube-sheet, it can be regarded as a hybrid robot with variable configurations, switching between 4-RRR-RR, 3-RRR-RR, and two types of 2-RRR-RR, and the variable configurations bring a great challenge to dimensional synthesis. In this paper, the kinematic model of the Inspection Robot in multiple configurations is established, and the analytical solution is given. The workspace mapping is analyzed by the solution-space, and the workspace of multiple configurations is decomposed into the workspace of 2-RRR to reduce the analysis complexity, and the workspace calculation is simplified by using the envelope rings. The optimization problem of the manipulator is transformed into the calculation of the shortest contraction length of the swing leg. The switching performance of the Inspection Robot is evaluated by stride-length, turning-angle, and workspace overlap-ratio. The performance indexes are classified and transformed based on the proportions and variation trends of dimensional parameters to reduce the number of optimization objective functions, and Pareto optimal solutions are obtained using an intelligent optimization algorithm.

Keywords

Acknowledgement

This work was supported by the National Natural Science Foundation of China (NO.U2013214) and the Self-Planned Task (NO. SKLRS202001A03) of the State Key Laboratory of Robotics and System (HIT).

References

  1. INTERNATIONAL ATOMIC ENERGY AGENCY, Energy, Electricity and Nuclear Power Estimates for the Period up to 2050, Reference Data Series No. 1, IAEA, Vienna, 2022.
  2. INTERNATIONAL ATOMIC ENERGY AGENCY, Planning Enhanced Nuclear Energy Sustainability, IAEA Nuclear Energy Series No. NG-T-3.19, IAEA, Vienna, 2021. 
  3. World Nuclear Association, World Nuclear Performance Report 2022, WNA, 2022. https://www.world-nuclear.org/getmedia/9dafaf70-20c2-4c3f-ab80-f5024883d9da/World-Nuclear-Performance-Report-2022.pdf.aspx. 
  4. S.J. Green, G. Hetsroni, PWR steam generators, Int. J. Multiphas. Flow 21 (1995) 1-97. 
  5. Kenneth Chuck Wade, Steam generator degradation and its impact on continued operation of pressurized water reactors in the United States, Energy Inform Administrat/Electr Power Monthly 66 (1995) 36. 
  6. Uh Chul Kim, Kyung Mo Kim, Eun Hee Lee, Effects of chemical compounds on the stress corrosion cracking of steam generator tubing materials in a caustic solution, J. Nucl. Mater. 341 (2-3) (2005) 169-174. 
  7. Seyed Mojtaba Hoseyni, Francesco Di Maio, Enrico Zio, Condition-based probabilistic safety assessment for maintenance decision making regarding a nuclear power plant steam generator undergoing multiple degradation mechanisms, Reliab. Eng. Syst. Saf. 191 (2019) 106583. 
  8. Kenneth Chuck Wade, Steam generator degradation and its impact on continued operation of pressurized water reactors in the United States, Energy Inform Administrat/Electr Power Monthly 66 (1995) 36. 
  9. L. Obrutsky, J. Renaud, R. Lakhan, Overview of steam generator tube-inspection technology, CINDE J. 35 (2) (2009) 5-13. 
  10. Andres Iborra, et al., Robots in radioactive environments, IEEE Robot. Autom. Mag. 10 (4) (2003) 12-22. 
  11. Yong-chil Seo, et al., A mobile robotic system for the inspection and repair of SG tubes in NPPs, Int. J. Adv. Rob. Syst. 13 (2) (2016) 63. 
  12. Fran Jarnjak, Domagoj Liebl, Ivan Grga, Tube sheet Runner(TSR) PWR steam generator inspection manipulator, Trans. Am. Nucl. Soc. 106 (2012) 949-950. 
  13. Jing Li, et al., Dimensional synthesis of a 5-DOF hybrid robot, Mech. Mach. Theor. 150 (2020) 103865. 
  14. Peng Huang, et al., Dimensional synthesis for 3-PRS mechanism based on identifiability performance, Chin. J. Mech. Eng. 25 (2) (2012) 234-240. 
  15. Manuel Napoleon Cardona Gutierrez, Dimensional synthesis of 3rrr planar parallel robots for well-conditioned workspace, IEEE Latin Am Transact 13 (2) (2015) 409-415. 
  16. J.-P. Merlet, David Daney, Dimensional synthesis of parallel robots with a guaranteed given accuracy over a specific workspace, in: Proceedings of the 2005 IEEE International Conference on Robotics and Automation, IEEE, 2005. 
  17. Hai-Jun Su, J. Michael McCarthy, Dimensioning a constrained parallel robot to reach a set of task positions, in: Proceedings of the 2005 IEEE International Conference on Robotics and Automation, IEEE, 2005. 
  18. Yang Liu, et al., Multi-objective coordinated optimization of power system with wind power accommodation, Energy Rep. 8 (2022) 188-195. 
  19. Yadala Pavankumar, Sudipta Debnath, Subrata Paul, Multi-objective pareto optimal unbalance voltage compensation in the microgrid, Elec. Power Syst. Res. 217 (2023) 109104. 
  20. Kalyanmoy Deb, et al., A fast elitist non-dominated sorting genetic algorithm for multi-objective optimization: nsga-II, in: Parallel Problem Solving from Nature PPSN VI: 6th International Conference Paris, France, September 18-20, 2000 Proceedings 6, Springer Berlin Heidelberg, 2000. 
  21. Kalyanmoy Deb, et al., A fast and elitist multiobjective genetic algorithm: NSGA-II, IEEE Trans. Evol. Comput. 6 (2) (2002) 182-197. 
  22. Kalyanmoy Deb, Himanshu Jain, An evolutionary many-objective optimization algorithm using reference-point-based nondominated sorting approach, part I: solving problems with box constraints, IEEE Trans. Evol. Comput. 18 (4) (2013) 577-601. 
  23. Do Haeng Hur, et al., A case study on detection and sizing of defects in steam generator tubes using eddy current testing, Nucl. Eng. Des. 240 (1) (2010) 204-208. 
  24. Hee Jun Jung, et al., Investigation on multifrequency eddy current testing signal analysis for nondestructive inspection of steam generator tubes, in: Key Engineering Materials, vol. 321, Trans Tech Publications Ltd, 2006. 
  25. Clement M. Gosselin, Sylvain Lemieux, J.-P. Merlet, A new architecture of planar three-degree-of-freedom parallel manipulator, in: Proceedings of IEEE International Conference on Robotics and Automation, vol. 4, IEEE, 1996. 
  26. J.-P. Merlet, Direct kinematics of planar parallel manipulators, in: Proceedings of IEEE International Conference on Robotics and Automation, vol. 4, IEEE, 1996. 
  27. Abdelrahman Sayed Sayed, et al., Modeling of nonlinear 3-RRR planar parallel manipulator: kinematics and Dynamics experimental analysis, Int. J. Mech. Mechatron. Eng. 20 (2020) 175-185. 
  28. Ercan Duzgun, Osman Kopmaz, Two practical methods for the forward kinematics of 3-3 type spatial and 3-RRR planar parallel manipulators, Appl. Sci. 12 (24) (2022) 12811. 
  29. Kvetoslav Belda, Josef Bohm, Michael Valasek, State-Space General. Predict. Contr. Redundant Parallel Robots (2003) 413-432. 
  30. Boqiang Xu, et al., Workspace analysis of the 4RRR planar parallel manipulator with actuation redundancy, Tsinghua Sci. Technol. 15 (5) (2010) 509-516. 
  31. Andreas Muller, Hussein Alalem, Goal-oriented resolution of the actuator redundancy in parallel manipulators, in: AFRICON 2007, IEEE, 2007. 
  32. Clement Gosselin, Jorge Angeles, Optim. Kinemat. Des. Planar Three-Degree-Freedom Parallel Manipulat. (1988) 35-41. 
  33. Adrian ' Peidro, ' et al., An improved Monte Carlo method based on Gaussian growth to calculate the workspace of robots, Eng. Appl. Artif. Intell. 64 (2017) 197-207. 
  34. Yujie Cui, Jianning Hua, Pu Shi, Analysis of workspace for a harvesting manipulator based on monte-cario method, in: 2010 International Conference on Computer and Communication Technologies in Agriculture Engineering, vol. 3, IEEE, 2010. 
  35. Gao Feng, Yong-Sheng Zhao, Zhi-Hui Zhang, Physical model of the solution space of 3-DOF parallel planar manipulators, Mech. Mach. Theor. 31 (2) (1996) 161-171. 
  36. Xin-Jun Liu, Jinsong Wang, A new methodology for optimal kinematic design of parallel mechanisms, Mech. Mach. Theor. 42 (9) (2007) 1210-1224. 
  37. Xin-Jun Liu, Jinsong Wang, Feng Gao, Performance atlases of the workspace for planar 3-DOF parallel manipulators, Robotica 18 (5) (2000) 563-568. 
  38. Feng Gao, Xin-Jun Liu, Xu Chen, The relationships between the shapes of the workspaces and the link lengths of 3-DOF symmetrical planar parallel manipulators, Mech. Mach. Theor. 36 (2) (2001) 205-220. 
  39. D. Raj Prasanth, M.S. Shunmugam, Collision detection during planning for sheet metal bending by bounding volume hierarchy approaches, Int. J. Comput. Integrated Manuf. 31 (9) (2018) 893-906.