• 제목/요약/키워드: On-machine Measurement

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PCD 공구에 의한 Graphite/Epoxy 복합재료 가공시 발생하는 표면조도의 특성 연구

  • 왕덕현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 추계학술대회 논문집
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    • pp.101-105
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    • 1992
  • Machined graphite/epoxy composite surfaces were studied by using SEM(Scanning Electron Microscopy). surface profilometry and its analysis to determine suitable surface describing parameters for machined unidirectional and laminate composite surface. The surface roughness and profile are found to be highly dependent on the fiber layup direction and the measurement direction. Machined unidirectional and 0.deg. 45 .deg. 90 .deg. plies in laminate composite surface profiles are found to be Gaussian in the direction of machining. Since there exist bare fibers without matrix smearing in 0 .deg. ply, higher surface roughness values were found in this orientation. It was possible to machine 90 .deg. and -45 .deg. plies due to the adjacent plies, which were holding those plies. It was found that the microgeometrical variations in terms of roughness parameters Ra without Dy (maximum Damage Depth) region and Dy are better descriptors of the machined laminate composite surface than commonly used roughness parameters Ra and Ra. The characteristics of surface profiles in laminate composite are well represented in CHD (Cumulative Height Distribution) plot and PPD (Percentage Probability Density) plot. Also, the power spectral density function is shown to be capable of identifying the wavelength distribution of the machining damage.

선삭공정에서 음압과 퍼지 패턴 인식을 이용한 공구 마멸 감시 (Condition Monitoring of Tool wear using Sound Pressure and Fuzzy Pattern Recognition in Turning Processes)

  • 김지훈
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1998년도 추계학술대회 논문집
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    • pp.164-169
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    • 1998
  • This paper deals with condition monitoring for tool wear during tuning operation. To develop economic sensing and identification methods for turning processes, sound pressure measurement and digital signal processing technique are proposed. To identify noise sources of tool wear and reject background noise, noise rejection methodology is proposed. features to represent condition of tool wear are obtained through analysis using adaptive filter and FFT in time and frequency domain. By using fuzzy pattern recognition, we extract features, which are sensitive to condition of tool wear, from several features and make a decision on tool wear. The validity of the proposed system is condirmed through the large number of cutting tests in two cutting conditions.

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박판 용접시 온도변화에 따른 구속력 측정 (A Measurement of restraint force during the heating and cooling cycle of the welding process)

  • 고준빈;이영호
    • 한국공작기계학회논문집
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    • 제10권1호
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    • pp.94-100
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    • 2001
  • Distortion is a potential problem with all welded fabrication and should be caused dimensional changes and mismatch of joints during welding fabrication. Correction unacceptable weld distortion is extremely costly and in some case impossible. The aim of the present work is to verify the variation of the compressive force, tensile force and distortion during plastic deformation under Tungsten-inert-gas(TIG) welding, on type 304 stainless steel. Experimental results show that possibili-ty if measuring deformation during welding and good correlation was found between analytical and experimental result ad finite element methods have been used to model temperature analysis.

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Straingage법에 의한 정적 상태에서의 회전체 축정렬 방법 개선 (Improvement of Rotor Axes Arrangement under the Static State by using Straingage Method)

  • 김경석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1998년도 춘계학술대회 논문집
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    • pp.117-122
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    • 1998
  • The misalignment state causes some problems in operating. These problems such as vibration, noise, make the reduce wear, as well as, a stress concentration on the coupling which is the very weakness point at the morter. In order to align the shaft, the dialgage method has used as a means of solution until now. The method using a dialgage require a great deal of labour and money due to making by hand, the accurate alignment is not up to the expectation. For aligning the shaft, all the rotor must come to accord. Also, the dialgage method cannot be compared with straingage measurement method, from the viewpoint, which can gage in short time.

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고유구조를 이용한 다중출력 시스템의 강인한 관측기 설계 (Robust Observer Design for Multi-Output Systems using Eigenstructure)

  • 허건수;남준철
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.39-44
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    • 2003
  • It was shown that the robustness of deterministic observers with respect to modeling errors, measurement bias and round-off errors can be represented by a single performance index the condition number of the observer eigenvector matrix. In this paper, a robust observer for multi-output systems is designed using the left eigenstructure assignment, where the observer gain can not be determined uniquely with respect to the desired observer poles. Utilizing the eigenstructuer assignment for the robustness of the observer, the desired eigenvector matrix is selected to achieve the observer eigenvector matrix with the small condition number. The performance of the designed robust observer is evaluated in a spindle-drive simulation example where the load speed to be estimated based on the measured signals.

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유압관로의 비정상유동에 따른 임피던스 전달특성 (A Characteristics of Impedance Propagation by the Unsteady Flow in a Hydraulic Pipeline)

  • 모양우;유영태;나기대;김지환
    • 한국공작기계학회논문집
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    • 제13권6호
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    • pp.48-55
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    • 2004
  • Design for quite operation of fluid power system requires the understanding of noise and vibration characteristics of the system. This paper presents a dynamic response of design of hydraulic circuit. Experimental investigations on the attenuation of pressure ripple in automotive power steering hydraulic pipe line is examined. Also, a mathematical model of hydraulic pipe is p개posed to support a design of the hydraulic circuit. and the impedance characteristics of pressure ripple is analyzed. It is experimentally shown that power steering hydraulic pipe attenuates pressure ripple with high frequency.

용접 작업 중 발생하는 유해물질의 영향 (An Effect of Harmful Materials During Welding Work)

  • 이경만;이철구
    • 한국공작기계학회논문집
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    • 제17권1호
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    • pp.43-49
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    • 2008
  • This study is about an influence of harmful factors of welding fumes such as Fe, Mn, Cu, Zn to workers who inhales them in welding sites. The influence can be measured with the density of heavy metals in blood after welding. The main factors of the measurement are TWA, a density of welding fume, and a level of heavy metals. The results indicate that there is a positive effect of moving fans as a way of improving the condition in welding workplaces. While welding was done, TWA exceeded the level of Fe 40% and Zn 10% and the level of heavy metals in blood was below the standard for the workers who were under the experiment. Also when the wind was applied on the front side by a fan, the welding fume significantly reduced. It can be concluded that wearing protection gears with safety devices is one of important factors.

진동판의 빗살주름무늬 형상에 따른 마이크로스피커의 음향특성에 관한 연구 (A Study on the Acoustical Properties of Micro-speaker according to Comb Teeth Shape of the Diaphragm)

  • 이태근;김병삼;조태제
    • 한국공작기계학회논문집
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    • 제17권6호
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    • pp.124-131
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    • 2008
  • There are many factors which affect the acoustical properties of a micro-speaker. Among the factors, the shape of the diaphragm is considered in this study. As an investigating method, the finite element methods and measurement techniques applied to study the acoustical properties according to diaphragm shape. In order to vary the stiffness of the diaphragm, the some patterns of comb teeth, such as the angle and the number of comb teeth, are applied to diaphragm. We can confirm that the change of the stiffness by the changing diaphragm shape affects the vibration and sound properties of the speaker. As a result, the reduction of the angle of the comb teeth increases the diaphragm stiffness and shifts the resonance frequency to a higher frequency range. The number of the comb teeth is related to the stiffness of the edge part.

Applicability of exponential stress-strain models for carbonate rocks

  • Palchik, Vyacheslav
    • Geomechanics and Engineering
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    • 제15권3호
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    • pp.919-925
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    • 2018
  • Stress-strain responses of weak-to-strong carbonate rocks used for tunnel construction were studied. The analysis of applicability of exponential stress-strain models based on Haldane's distribution function is presented. It is revealed that these exponential equations presented in transformed forms allow us to predict stress-strain relationships over the whole pre-failure strain range without mechanical testing of rock samples under compression using a press machine and to avoid measurements of axial failure strains for which relatively large values of compressive stress are required. In this study, only one point measurement (small strain at small stress) using indentation test and uniaxial compressive strength determined by a standard Schmidt hammer are considered as input parameters to predict stress-strain response from zero strain/zero stress up to failure. Observations show good predictive capabilities of transformed stress-stress models for weak-to-strong (${\sigma}_c$ <100 MPa) heterogeneous carbonate rocks exhibiting small (< 0.5 %), intermediate (< 1 %) and large (> 1 %) axial strains.

절대 변위 측정용 RVDT의 위상 오차 보상 (RVDT Phase Error Compensation for Absolute Displacement Measurement)

  • 신동윤;양윤기;이창수
    • 제어로봇시스템학회논문지
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    • 제12권7호
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    • pp.658-665
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    • 2006
  • RVDT is a transducer that presents rotary phase angle according to the displacement of eccentric rotor such as press machine. However a study on the phase error of RVDT that affects precision is not enough. This paper analyzes RVDT phase error and obtains compensation curves with serial or parallel resistance through simulation. First, error compensation procedure that analyses errors due to the unbalance of reference inductances of each pole and uses parallel resistance as a compensation is proposed. Second, error compensation procedure due to the amplitude unbalance of the sensor driving currents is examined by serial compensation resistance. Experimentally, we got stable RVDT with phase error under $1^{\circ}$ by the proposed method.