• Title/Summary/Keyword: On-machine Measurement

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Implementation of an Inductively Coupled EM Probe System for PD Diagnosis

  • Kim, Hee-Dong;Park, Noh-Joon;Park, Dae-Hee
    • Journal of Electrical Engineering and Technology
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    • v.6 no.1
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    • pp.111-118
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    • 2011
  • In recent years, various types of partial discharge (PD) methods such as capacitive, inductive, electromagnetic, and acoustic coupling techniques have been developed for diagnosing rotating machines. An electromagnetic (EM) probe, which is an inductively coupled type of sensor, is required for detecting corona and internal discharges during off-line tests. In this study, a new technique for enhancing the measurement sensitivities for corona and internal discharge based on an EM inductive position sensor is proposed. An EM probe that winds wires around horseshoe-shaped and cylindershaped ferrites as helices is designed and optimized for the implementation of off-line PD monitoring of the stator winding of a rotating machine. The measurement system based on this design is implemented, and it is verified from the results of the experiment performed in this study that the probe provides similar performance as existing commercial products.

Development of a remote controlled mobile robot system for monitoring nuclear power plant (원전 이동감시 및 방사선 측정용 원격조종 로봇 개발)

  • 구관모;이범희;우희곤
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.511-515
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    • 1996
  • A remote controlled mobile robot system has been developed and tested to monitor the radiation area in the nuclear power plant. The mobile robot system operates according to car-driving-like commands and is capable of radiation measurement and visual inspection in unmanned situations under radiation. The robot system is equipped with a radiation sensor and two cameras with appropriate illumination set-ups. The camera with auto-focus function and 8-times zoom lens is mounted on the pan/tilt rotational base and the other is mounted on the front panel of the robot system. All commands regarding the motion of the mobile robot and various sensors are given through the monitoring system which is designed to provide an integrated man-machine interface.

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Development of integrated Rule-based CAPP system for Mold Manufacturing and Inspection (금형가공 및 측정을 위한 통합 Rule-based CAPP 시스템 개발)

  • 윤길상;최진화;조명우;이홍희;서태일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1235-1238
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    • 2003
  • A rule-based CAPP(computer aided process planning) system is proposed in this research to develop integrated manufacturing process of machining and inspection using OMM(On-Machine Measurement) device. Generally workpiece composed of many primitive form features. This features are determined optimum inspection sequence by analyzing the feature information such as features-relationship, probe approach direction and etc. Proposed paper is more efficient method of CAIP(computer aided inspection planning) considered machining process

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Development of Ultra-Precision Machining Technology for V-Shape Micropatterns with 32" Large Surface Area (32" 대면적 V-형상 미세 패턴을 위한 초정밀 가공기술 개발)

  • Lee, Sung-Gun;Kim, Hyun-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.315-322
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    • 2011
  • High-accuracy micropatterns such as V-shaped microgrooves are increasingly in demand for various engineering areas. And the technical trend goes for large surface areas in precision machining technology. So micropatterns with large surface areas are expected to play an increasingly important role in today's manufacturing technology In this study, we focused on developing machining technologies. First, a machine vision system for precise tool setting is developed. Second, an on-machine measurement (OMM) system for large-area measurement is implemented. And also software for tool path generation and simulation is developed. With these technologies we fabricated large-surface micropatterns in an electroless nickel-plated workpiece with single-crystal diamond tools and a 32-in, $675mm{\times}450mm$ mold with tens of V-and pyramid-shaped micropatterns.

Development of The Die & Mould-Design System for The Productivity Increase of Die and Mould (금형 생산성 향상을 위한 금형 설계 시스템 개발)

  • Shin J. S.;Huh Y. M.;Yoon G. S.;Kim Y. J.
    • Transactions of Materials Processing
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    • v.14 no.3 s.75
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    • pp.239-244
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    • 2005
  • The die & mould-design system fur the productivity increase is developed by our company. This system is made by UG API and constructs the standard through DB of parts of die & mould. Besides, the result of engineering analytic method is reflected in the design process in this system and the product precision is secured by On Machine Measurement method. Therefore, the ground of quality improvement and process innovation is solidified by the developed system and the competitiveness of die & mould manufacturing is intensified.

Measurement of Wire Displacement of WEDM using He-Ne laser (He-Ne 레이저를 이용한 와이어 방전가공기의 와이어 변위 측정)

  • 홍준모;전병철;조용무;유웅재;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.414-419
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    • 1995
  • The wire displacement of wire electric discharge machine has been measured using He-Ne laser. A measurement system consisted of He-Ne laser, A/D converter, 4 divided photodiode, amplifier, sensor process instrument, and personal computer. The processing parameters were varid with feed rate, wire tension, wire speed and voltage. The laser beam intensity transmitted on a 4 divided photodiode was varied by processing wire electric descharge machine with various process parameters. The 4 divided photodiode and amplifier were used to change the detected beam intensity into voltage. Variation of wire displacement was between 11 and 125 .mu. m. The wire tension was dominant on the variation of wire displacement among many parameters.

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Development of Relative Position Measuring Device for Moving Target in Local Area (국소영역에서 이동표적의 상대위치 측정 장치 개발)

  • Seo, Myoung Kook
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.8-14
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    • 2020
  • Intelligent devices using ICT technology have been introduced in the field of construction machinery to improve productivity and stability. Among the intelligent devices, Machine Guidance is a device that provides real-time posture, location, and work range to drivers by installing various sensors, controllers, and satellite navigation systems on construction machines. Conversely, the efficiency of equipment that requires location information, such as machine guidance, will be greatly reduced in buildings, and tunnels in the GPS blind spots. Thus, the other high-precision positioning technologies are required in the GPS blind spot zone. In this study, we will develop a relative position measurement system that provides precise location information such as construction machinery and robots in a local area where the GPS reception is difficult. A relative position measurement system tracks a marker in the form of a sphere installed on a vehicle by using the image base tracking technology, and measures the distance and direction information to the marker to calculate a position.

A Study on Structural Analysis of Integrated Machining Center (집적화된 Machining Center의 구조해석에 관한 연구)

  • Park, Seong-Jin;Lee, Choon-Man;Kim, Woong;Byun, Sam-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.1
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    • pp.49-54
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    • 2010
  • An integrated machining center is developed for high precision and productivity manufacturing. The developed machine is composed of the high precision spindle using ball bearings, the high stiffness bed and the three axis CNC controller with the high resolution AC servo motor. In this paper, structural and modal analysis for the developed machine are carried out to check the design criteria of machine. The analysis is carried out by FEM simulation with using the commercial software, CATIA V5, ANSYS and ARMD. The simulation model of machine is made by shell and solid finite elements. This study also presents the measurement system on the modal analysis of an integrated machining center. The weak part of the machine is found by the analytical evaluation. The results provide with the structural modification data for good dynamic behaviors. And the safety of machine is confirmed by the modal analysis of modified machine design. As this study results can be trustworthy with the analysis of ANSYS and CATIA, integrated machining center can be successfully developed.

A Study of Form Measurement using Noncontact Sensor (비접촉식 센서를 사용한 형상 측정 연구)

  • 송정섭;황윤호;배종일;이만형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.407-410
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    • 1995
  • Many researches on measurement technology has been made and developed by various methods. Considering the measurement environment with cutting fluid, coolant and the like, contact type measurement methods are mostly used. But contact measurement method has measuring force and so the sensing head becomes worn. By these reasons, we considered sensors not influenced by the former fluid and so can acquire accrate measured values using error compensation due to temperature and vibration. For this purpose, eddy current sensors and Extended kalman Filter Algorithm for processing measured data has been used. In this paper, we present new technology that can be used for measuring workpiece with previous bad environment using direct method and comparison measurement method. We used cylindrical workpieces which were produced by grinding machine for the target.

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An indoor localization system for estimating human trajectories using a foot-mounted IMU sensor and step classification based on LSTM

  • Ts.Tengis;B.Dorj;T.Amartuvshin;Ch.Batchuluun;G.Bat-Erdene;Kh.Temuulen
    • International journal of advanced smart convergence
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    • v.13 no.1
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    • pp.37-47
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    • 2024
  • This study presents the results of designing a system that determines the location of a person in an indoor environment based on a single IMU sensor attached to the tip of a person's shoe in an area where GPS signals are inaccessible. By adjusting for human footfall, it is possible to accurately determine human location and trajectory by correcting errors originating from the Inertial Measurement Unit (IMU) combined with advanced machine learning algorithms. Although there are various techniques to identify stepping, our study successfully recognized stepping with 98.7% accuracy using an artificial intelligence model known as Long Short-Term Memory (LSTM). Drawing upon the enhancements in our methodology, this article demonstrates a novel technique for generating a 200-meter trajectory, achieving a level of precision marked by a 2.1% error margin. Indoor pedestrian navigation systems, relying on inertial measurement units attached to the feet, have shown encouraging outcomes.