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A Simulation Study on the Application of Cellular Manufacturing System in the Automated Welding Line Producing Excavator-parts (굴삭기 부품 용접 자동화라인의 셀생산방식 적용을 위한 시뮬레이션 연구)

  • Kim, Hye Jeong;Lee, Seung Woo;Moon, Dug Hee
    • Journal of the Korea Society for Simulation
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    • v.22 no.2
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    • pp.93-100
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    • 2013
  • Mixed model production system means that various products are manufactured alternately in a line, and it has become a popular system in the era of multi-product small-quantity production. However, in the mixed model production system using flow line, the unbalance among stations is not inevitable because the workloads of stations cannot be the same. Thus, flow line system has been replaced to cellular manufacturing system for reducing the loss of waiting due to the unbalance of stations. In this paper, we introduce the simulation case study of an automated welding line which produces the parts of excavator. The factory has considered replacing the mixed model flow line to the cellular manufacturing system based on FMC concept. The increase of production quantity is estimated about 26.7%, and the lead time is reduced more than 55%. Furthermore sensitivity analyses are conducted considering the changes of product-mix.

Development of the Method Estimating Sections Occurring Intensive PM10 in a Subway Tunnel (For the South Section (Cheongdam~Jangseungbaegi) of Subway Line 7 in Seoul) (지하철 터널의 미세먼지 집중 발생구간 추정방법 개발 (서울 지하철 7호선 남단구간 (청담역~장승배기역) 을 대상으로))

  • Park, Jong-Heon;Park, Jae-Cheol;Eum, Seong-Jik
    • Journal of Korean Society of Transportation
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    • v.28 no.6
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    • pp.121-131
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    • 2010
  • To effectively reduce PM10 generated in concourses and platforms of subway stations, a research is being conducted to find the PM10 source. The main source of PM10 in subway stations was PM10 generated in the main line tunnels, which was generated in proportion to the frequency of the train operation. Each amount of the PM10 generated when the train was operated once, was constant regardless of the time. On the assumption that the PM10 level in a tunnel of a line is a sum of newly generated amount of dust when the subway passes and the amount carried from the adjacent stations by the wind generated from the subway rolling stocks, the method which estimates the intensive PM10 occurring section was developed and applied to the 12 stations between Cheongdam and Jangseungbaegi in Seoul Subway Line 7.

An Analysis of Observational Environments for Solar Radiation Stations of Korea Meteorological Administration using the Digital Elevation Model and Solar Radiation Model (수치표고모델과 태양복사모델을 이용한 기상청 일사 관측소 관측환경 분석)

  • Jee, Joon-Bum;Zo, Il-Sung;Kim, Bu-Yo;Lee, Kyu-Tae
    • Journal of the Korean earth science society
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    • v.40 no.2
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    • pp.119-134
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    • 2019
  • In order to analyze the observational environment of solar radiation stations operated by the Korea Meteorological Administration (KMA), we used the digital elevation model (DEM) and the solar radiation model to calculate a topographical shading, sky view factor (SVF) and solar radiation by surrounding terrain. The sky line and SVF were calculated using high resolution DEM around 25 km of the solar stations. We analyzed the topographic effect by analyzing overlapped solar map with sky line. Particularly, Incheon station has low SVF whereas Cheongsong and Chupungryong station have high SVF. In order to validation the contribution of topographic effect, the solar radiation calculated using GWNU solar radiation model according to the sky line and SVF under the same meteorological conditions. As a result, direct, diffuse and global solar radiation were decreased by 12.0, 5.6, and 4.7% compared to plane surface on Cheongsong station. The 6 stations were decreased amount of mean daily solar radiation to the annual solar radiation. Among 42 stations, eight stations were analyzed as the urgent transfer stations or moving equipment quickly and more than half of stations (24) were required to review the observational environment. Since the DEM data do not include artifacts and vegetation around the station, the stations need a detail survey of observational environment.

On-line Fuzzy Performance Management of Profibus Networks (지능제어를 이용한 Profibus Network의 온라인 성능 관리)

  • Lee, Kyung-Chang;Kang, Song;Kim, Tae-Jun;Lee, Seok
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.117-117
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    • 2000
  • This paper presents experimental results for peformance management of a Profibus-FMS network. The performance management alms to maintain a uniform level of network performance at all stations under changing network traffic. The performance management algorithm monitors the performance of individual network stations and commands the stations to change their timer values in order to have comparable performance at all stations. In order to determine the amount of timer change, the algorithm employs a set of fuzzy rules. This algorithm has been evaluated on a Profibus network

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Establishment and Application of Subway Line Chain OD Using SSA (SSA를 이용한 지하철 노선 Chain OD 구축 및 활용)

  • Lee, Mee Young;Nam, Doohee
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.18 no.5
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    • pp.100-111
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    • 2019
  • The existing selected station analysis (SSA) method analyzes the link transfer mode data between origin and destination of individuals passing through stations from a microscopic standpoint. As such, existing SSA is insufficient as it uses integrated analysis using macroscopic data such as subway lines. This research builds a line chain OD based on path search of individual passenger's movement through the subway, and explores means to utilize the findings. First, a method is proposed that searches the traversed subway path from the linked passage modes that the passenger uses and applies the results to SSA line analysis. Compared to the existing SSA, this method provides for analysis of commonly conflicting features such as the line on which the station is passed, and the stations included on the line thanks to the presence of complete information of the individual passenger's traversed path. It also allows for integrated observation of the line chain OD that approaches a certain station. For enhanced understanding, Seoul Metro Line 9 is used as a case study to demonstrate the integrated formulation concept of line chain OD centered around a certain station as well as the macroscopic features of the traversed path that approaches stations included on the line.

An Analysis of the Passenger Flow Time in the Congested Subway Stations (서울시 혼잡 지하철역의 승하차 시간 분석)

  • Oh Seog-Moon
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.963-970
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    • 2005
  • The dwell time and the passenger flow time are surveyed on the definition, affecting factors, several conclusions, and the forecasting models based on the regression. Also, the results of the field survey and analysis are presented for the congested subway stations in Seoul. It is claimed that the comprehensive research should be fulfilled on the passenger flow for the Korean case itself, since the results are quite different from the results from [1], Moreover, the result is a important factor for the economic assessment of construction or renewal of the rail line.

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Mixed-product flexible assembly line balancing based on a genetic algorithm (유전알고리듬에 기반을 둔 혼합제품 유연조립라인 밸런싱)

  • Song Won Seop;Kim Hyeong Su;Kim Yeo Keun
    • Journal of the Korean Operations Research and Management Science Society
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    • v.30 no.1
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    • pp.43-54
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    • 2005
  • A flexible assembly line (FAL) is a production system that assembles various parts in unidirectional flow line with many constraints and manufacturing flexibilities. In this research we deal with a FAL balancing problem with the objective of minimizing the maximum workload allocated to the stations. However, almost all the existing researches do not appropriately consider various constraints due to the problem complexity. Therefore, this study addresses a balancing problem of FAL with many constraints and manufacturing flexibilities, unlike the previous researches. We use a genetic algorithm (GA) to solve this problem. To apply GA to FAL. we suggest a genetic representation suitable for FAL balancing and devise evaluation method for individual's fitness and genetic operators specific to the problem, including efficient repair method for preserving solution feasibility. After we obtain a solution using the proposed GA. we use a heuristic method for reassigning some tasks of each product to one or more stations. This method can improve workload smoothness and raise work efficiency of each station. The proposed algorithm is compared and analyzed in terms of solution quality through computational experiments.

Radon-222 Concentrations of Metropolitan Subway Stations and Soils in the Seoul (서울 지하철역(地下鐵驛) 승강장(昇降場) 및 토양내(土壤內) 유해(有害)라돈함량(含量) 연구(硏究))

  • Hong, Young-Kook;Kim, Sung-Oh;Kim, Tong-Kwon
    • Economic and Environmental Geology
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    • v.31 no.3
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    • pp.215-222
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    • 1998
  • The radon (Rn-222) potential of metropolitan subway stations and soils in Seoul city were delineated using alpha-track filter and EDA-200 radon detectors, respectively. The uranium (U) and thorium (Th) contents were also determined using a Multi Channel Analyzer to identify the sources of radon gas. The average U concentrations in Seoul varies according to basement rock types. For example, there is $9.40{\pm}10.11ppm$ in the Precambrian metasedimentary rock (PM), $9.08{\pm}2.85ppm$ in the Jurassic Kwanaksan granite (JK) and $4.94{\pm}1.43ppm$ in the Jurassic Seoul granite (JS). Uranium contents in soil samples are $10.30{\pm}4.74ppm$ in JK, $10.10{\pm}7.43ppm$ in PM and $6.69{\pm}3.95ppm$ in JS and these closely reflect the content of uraniferous minerals. The levels of soil radon are $604{\pm}273pCi/L$ in JK, $502{\pm}275$ in JS and $262{\pm}211pCi/L$ in PM. The soil radon concentrations are shown to reflect soil permeability and porosity rather than their U contents. The mean indoor radon contents in subway stations are $1.50{\pm}0.62pCi/L$ on the 4th line, $1.41{\pm}0.95pCi/L$ on the 3rd line, $0.84{\pm}0.13pCi/L$ on the 1st line and $0.80{\pm}0.25pCi/L$ on the 2nd line. The subway stations located in the JK have the highest average radon concentration with $2.04{\pm}0.65pCi/L$, where levels of $1.57{\pm}0.81pCi/L$ occur in the JS and $0.80{\pm}0.23pCi/L$ in the PM. The highest radon levels of 4.1 pCi/L occur mainly in Keongbokkung station on the 3rd line and these exceed 4 pCi/L of the US EPA action level.

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A Study on Improving Subway Crowding Based on Smart Card Data : a Focus on Early Bird Policy Alternative (교통카드 자료를 활용한 지하철 혼잡도 개선 연구 : Early Bird 정책대안을 중심으로)

  • Lee, Sang Jun;Shin, Sung Il
    • Journal of Information Technology Services
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    • v.19 no.2
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    • pp.125-138
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    • 2020
  • Currently, subway crowding is estimated by observing a specific point at specific hours once or twice every 1 or 2 years. Given the extensive subway network in Seoul Metropolitan Area covering 588 stations, 11 lines and 80 transfer stations as of 2017, implementing crowding mitigation policy may have its limitations due to data uncertainty. A proposal has recently been made to effectively use smart card data, which generates big data on the overall subway traffic related to an estimated 8 million passengers per day. To mitigate subway crowding, this study proposes two viable options based on data related to smart card used in Seoul Metropolitan Area. One is to create a subway passenger pattern model to accurately estimate subway crowding, while the other is to prove effectiveness of early bird policy to distribute subway demand that is concentrated at certain stations and certain time. A subway passenger pattern model was created to estimate the passenger routes based on subway terminal ID at the entrance and exit and data by hours. To that end, we propose assigning passengers at the routes similar to the shortest routes based on an assumption that passengers choose the fastest routes. In the model, passenger flow is simulated every minute, and subway crowding level by station and line at every hour is analyzed while station usage pattern is identified by depending on passenger paths. For early bird policy, highly crowded stations will be categorized based on congestion level extracted from subway passenger pattern model and viability of a policy which transfers certain traveling demands to early commuting hours in those stations will be reviewed. In particular, review will be conducted on the impact of policy implemented at certain stations on other stations and lines from subway network as a whole. Lastly, we proposed that smart card based subway passenger pattern model established through this study used in decision making process to ensure effective implementation of public transport policy.

A Study on the Optimum Allocation Model for Inventory Capacity (재고설비규모를 위한 최적분배 모델의 연구)

  • 최진영;정기호
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.5 no.6
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    • pp.1-6
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    • 1982
  • The objective of this thesis to Provide a better insight into the effect of the amount of in-process storage has on the efficiency of production line with variable operation times. It is assumed that the material enters the line at the first work station and is then processed progressively through the line until it exits at the last work station, a finite amount of in-process storage is provided before all but the first work station of the line and the operation time of the work stations are statistically independent and follow exponential distribution. Under the above assumption, optimum allocation model is developed and following two approaches are used : 1) Given the available storage capacity, optimum allocation which minimizes the number of items in the line. 2) Given the available storage capacity, optimum allocation which. maximizes the utilization factor of the line. In a balanced three stage line, the production line efficiency is maximized under both categories when the second in-process storage is larger than the first.

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