• Title/Summary/Keyword: On-axis

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Setup Data Generation for Positional 5-axis Machining of Die and Mold (금형의 고정형 5축 가공 시 공구자세 셋업 정보 산출시스템 개발)

  • Lee, Jung-Geun;Yang, Seong-Jin;Park, Jung-Whan
    • Korean Journal of Computational Design and Engineering
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    • v.13 no.5
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    • pp.382-390
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    • 2008
  • Five-axis machining has been applied to manufacture of turbine blades, impellers, marine propellers. Nowadays it extends to mold & die machining, where more productivity as well as added value is expected. The five-axis machining can be divided into positional and continuous, according to the variableness of tool orientation during material removal process. The positional five-axis machining is commonly applied to the regional machining on a whole part surface in mold manufacturing industry, where the tool orientation for each region (area) should be determined to be feasible, that is, avoiding any interference such as machine tool collision, etc. Therefore it is required for a CAM programmer to decide a feasible tool orientation in generating tool-paths on a designated area, because it is a very tedious job to obtain such information by utilizing a commercial CAM system. The developed system generates feasibility data on tool orientation and machining region, which facilitates the CAM programmer's decision on a feasible tool orientation.

Ear Recognition by Major Axis and Complex Vector Manipulation

  • Su, Ching-Liang
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.11 no.3
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    • pp.1650-1669
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    • 2017
  • In this study, each pixel in an ear is used as a centroid to generate a cake. Subsequently the major axis length of this cake is computed and obtained. This obtained major axis length serves as a feature to recognize an ear. Later, the ear hole is used as a centroid and a 16-circle template is generated to extract the major axis lengths of the ear. The 16-circle template extracted signals are used to recognize an ear. In the next step, a ring-to-line mapping technique is used to map these major axis lengths to several straight-line signals. Next, the complex plane vector computing technique is used to determine the similarity of these major axis lengths, whereby a solution to the image-rotating problem is achieved. The aforementioned extracted signals are also compared to the ones that are extracted from its neighboring pixels, whereby solving the image-shifting problem. The algorithm developed in this study can precisely identify an ear image by solving the image rotation and image shifting problems.

Development of Force Sensors for the Fingers of an Intelligent Robot's Hand (지능형 로봇손을 위한 손가락 힘센서 개발)

  • Kim, Gab-Soon
    • Journal of Sensor Science and Technology
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    • v.23 no.2
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    • pp.127-133
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    • 2014
  • This paper describes a design and manufacture of a two-axis force sensor and a single-axis force sensor for the fingers of an intelligent robot's hand. The robot's finger is composed of a two-axis force sensor, a first knuckle, a single-axis force sensor, a second knuckle, a spring, a motor of first knuckle, a motor of second knuckle, and so on. The two-axis force sensor attached to the first knuckle and the single-axis force sensor attached to the second knuckle were designed and manufactured, and the characteristics test of two sensors was carried out. As a test results, the interference error of the two-axis force sensor was less than 0.68%, the repeatability error of each sensor was less than 0.02%, and then the non-linearity was less than 0.03%. It is thought that the sensors can be used for the fingers of the intelligent robot's hand for rehabilitation exercise of finger patients.

Off-axis pSDF Spatial Matched Filter for Pattern Classification (패턴분류를 위한 Off-axis pSDF 공간정합필터)

  • 임종태;박한규;김명수;김성일
    • Korean Journal of Optics and Photonics
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    • v.2 no.2
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    • pp.83-88
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    • 1991
  • Studies on space-invariant pattern recognition have been carried out from various approaches. Pattern recognition system using SDF filter, from weighted linear summation of tranining images, has been the focus of research since its first appearence. In this thesis, off-axis pSDF spatial matched filter has been constructed by combining angular multiplexing of off-axis reference plane wave with pSDF filter made from pseudo-inverse algorithm, and transformed to phase only filter. From observation of the correlation responses in the correlation plane, it is shown that proposed off-axis pSDF spatial matched filter is available to pattern classification and can be used for optical correlator.

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Cutting Motion Simulator for Nutating Head Type S-axis CNC Laser Cutting Machine (Nutating 헤드 타입 5축 CNC 레이저 절단기용 동작 시뮬레이터)

  • Kang, Jae-Gwan
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.34 no.3
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    • pp.35-40
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    • 2011
  • 5-axis laser cutting has great advantages when it is applied to three dimensional machining requiring high cutting quality. For developing 5-axis CNC laser cutting systems, however, many problems such as rotating a laser head or a working table, 5-axis servo-control mechanism, tool path generation and post-processing, and collision avoidance between a laser head and a work-piece should be solved. In this paper, we deal with developing a motion simulator for 5-axis laser cutting machine with a nutating cutting head whose rotational axis is in an inclined plane. Two essential modules such as post-processor and cutting motion simulator was developed based on a commercial 3D CAD of UG-NX. The developed system was applied to three dimensional cutting products and showed the validity of the developed methods.

A Study on The Assessment Method of Gait Analysis for Ankle Assembly Using Ground Reaction Force (지면반발력을 이용한 인공족관절의 보행평가 기법에 관한 연구)

  • Kim Sung Min;Kim Sung Jae;Bae Ha Suk;Choi Byoung Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.5 s.170
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    • pp.197-204
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    • 2005
  • In this study, ground reaction force(GRF), absolute symmetry index(ASI) and coefficient of variation(CV) of fixed, single-axis and multi-axis prosthetic ankle assemblies were investigated to show the biomechanical evaluation for above knee amputees. In the experiments, 37 normal male volunteers, two male and two female AK amputees were tested with fixed, single-axis and multi-axis prosthetic ankle assembly. A gait analysis was carried out to derive the ratio of GRF to weight as the percentage of total stance phase for ten points. The results showed that fixed-axis ankle was superior to the other two ankle assemblies for the characteristic of forwarding and breaking forces. Multi-axis ankle was relatively superior to the other two ankle assemblies for gait balancing and movement of the center for mass. single-axis ankle was relatively superior to the other two ankle assemblies for CV and ASI of GRF.

A Study on Active SAR Satellite Maneuver Time Reduction through Sequential Rotation (연속회전을 통한 능동 합성개구레이더위성 기동시간 단축 연구)

  • Son, Jun-Won;Park, Young-Woong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.7
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    • pp.648-656
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    • 2015
  • Active SAR satellite's main maneuver is roll axis maneuver to change SAR antenna direction. In addition, yaw steering is required to minimize the doppler centroid variation. Thus, it is resonable to assign the torque/momentum capacity mostly to roll axis and then yaw axis. In this case, the pitch axis shows low agility performance. However, due to orbit maintenance, large angle maneuver about pitch axis is sometimes required. In this paper, we study the pitch axis maneuver time reduction through sequential rotation about roll and yaw axis. Since these two axes have high agility performance than pitch axis, maneuver time reduction is possible when large angle rotation about pitch axis is required.

Irradiation and Power Analysis According to Seasons (태양광 시스템의 계절별 일사량과 전력량)

  • Li, Ying;Jung, Jong-Chul;Choi, Yong-Sung;Lee, Kyung-Sup
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.220-220
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    • 2009
  • In case of favourable irradiation conditions, the ratio of irradiation to the total irradiation went up and then the irradiation increased in the area with high angle of inclination. The study showed that on a clear day with the irradiation of more than $800[W/m^2]$, the pattern of alternating current power change in the fixed system was similar with that in the single-axis tracker. On the contrary, in case of unfavourable irradiation conditions, the ratio of diffuse irradiation to the total irradiation went up and then the horizontal irradiation increased. In the demo system, the fixed system, the single-axis tracker and the dual-axis tracker all had low generation power and similar generation pattern with each other. The study showed the generation power varied with the irradiation in the fixed system, while in the single-axis tracker and the dual-axis tracker, the amount of the generation power variation was much more than the irradiation variation. The demo system was operated from 11:00 AM to 2:00 PM for generating power, during which time, 46[%] to 56[%] of the total generation power was produced. In this study. the generation power was increased by 147[%] in the fixed system, by 136[%] in the single-axis tracker, and by 164[%] in the dual-axis tracker, and the pattern of generation power was similar with the generation power variation in the situation where the irradiation increased by 140[%] in the spring with plenty of insolation. The alternating current power was more sensitive to variation of the irradiation than to that of the surface temperature of a module. The variation of the irradiation had a more positive effect on the generation power than the type of array.

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Displacement Error Estimation of a High-Precision Large-Surface Micro-Grooving Machine Based on Experimental Design Method and Finite Element Analysis (실험계획법과 유한 요소해석을 이용한 초정밀 대면적 미세 그루빙 머신의 변위 오차 예측)

  • Lee, Hee-Bum;Lee, Won-Jae;Kim, Seok-Il
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.703-713
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    • 2011
  • In this study, to minimize trial and error in the design and manufacturing processes of a high-precision large-surface micro-grooving machine which is able to fabricate the molds for 42 inch LCD light guide panels, the effects of the structural deformation of the micro-grooving machine according to the positions of the X-axis, Y-axis and Z-axis feed systems were examined on the tool tip displacement errors associated with the machining accuracy. The virtual prototype (finite element model) of the micro-grooving machine was constructed to include the joint stiffnesses of the hydrostatic bearings, hydrostatic guideways and linear motors, and then the tool tip displacement errors were measured from the virtual prototype. Especially, to establish the prediction model of the tool tip displacement errors, which was constructed using the positions of the X-axis, Y-axis and Z-axis feed systems as independent variables, the response surface method based on the central composite design was introduced. The reliability of the prediction model was verified by the fact that the tool tip displacement errors obtained from the prediction model coincided well those measured from the virtual prototype. And the causes of the tool tip displacement errors were identified through the analysis of interactions between the positions of the X-axis, Y-axis and Z-axis feed systems.

A Study on Improvement of Finishing Accuracy Using 3-Axis Machine for Curved Surface Dies (3축 가공기를 이용한 곡면 금형의 연마 정밀도 향상에 관한 연구)

  • Lim, Dong-Jae;Lee, Sang-Jik;Jeong, Hae-Do
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.3
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    • pp.61-67
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    • 2001
  • The finishing process for die is an important process because it has influence on final quality of products. Recently s study on development of 5-axis die automated finishing machine has been progressed. But die must be moved from the cutting machine to the die automated finishing machine. So manufacturing cost and time increase and machining error occurs by transfer. So, in this study, a 3-axis machining center was applied to die finishing. Because cutting tool can be changed to finishing tool by ATC, both of cutting and finishing process are possible on the machine. However, this application results in the decrease of finishing for the improvement of form accuracy. So this study focused on the generation of finishing tool path suitable to 3-axis die finishing for the improvement of form accuracy. The form accuracy evaluation is performed by the measurement of removal depth using a stylus profilometer. From the result, it is confirmed that form accuracy was improved less than 2$\mu$m of removal depth error.

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