• Title/Summary/Keyword: OPC replacement

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The Dynamics Performance Evaluation for Type of Replacement Ratio of the Polysilicon Sludge and Fly ash (폴리실리콘 슬러지와 플라이애쉬 치환율별 역학성능 평가)

  • Moon, Ji-Hwan;Park, Jong-Pil;Kim, Gyu-Yong;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.85-86
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    • 2012
  • This application plan is hasty prepared with the actual condition in which the majority is reclaimed by the waste with the marine and the polysilicon sludge, that is the main raw material of the solar pannel support, does. In this research, by using OPC and Fly ash, the applicability as the blending material of the polysilicon sludge was analyze and it tried to contribute to the waste reduction afterward. The replacement ratio of the sludge was set to 5. 10, 15, 20(%) with the experiment based on the based test result and the air flow rate, liquidity, flexural strength, and compressive strength was measured. The liquidity was reduced in spite of as the replacement ratio of the sludge increased and the air flow rate increased.

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Characterizations of High Early-Strength Type Shrinkage Reducing Cement and Calcium Sulfo-aluminate by Using Industrial Wastes

  • Lee, Keon-Ho;Nam, Seong-Young;Min, Seung-Eui;Lee, Hyoung-Woo;Han, Choon;Ahn, Ji-Whan
    • Journal of the Korean Ceramic Society
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    • v.53 no.2
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    • pp.215-221
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    • 2016
  • In this study, the utilization of the by-products of various industries was examined using raw materials of CSA high-functional cement such as coal bottom ash, red mud, phosphate gypsum, etc. Technology to improve energy efficiency and reduce $CO_2$ was developed as part of the manufacturing process; this technology included lower temperature sintering ($150{\sim}200^{\circ}C$) than is used in the OPC cement manufacturing process, replacement of CSA cement with the main raw material bauxite, and a determination of the optimum mix condition. In order to develop CSA cement, a manufacturing system was established in the Danyang plant of the HANIL Cement Co. Ltd., in Korea. About 4,200 tons of low purity expansion agent CSA cement (about 16%) and about 850 tons of the lime-based expansion agent dead burned lime (about 8%) were produced at a rate of 60 tons per hour at the HANIL Cement rotary kiln. To improve the OPC cement properties, samples of 10%, 13%, and 16% of CSA cement were mixed with the OPC cement and the compressive strength and length variation rate of the green cement were examined. When green cement was mixed with each ratio of CSA cement and OPC cement, the compressive strength was improved by about 30% and the expansibility of the green cement was also improved. When green cement was mixed with 16% of CSA cement, the compressive strength was excellent compared with that of OPC cement. Therefore, this study indicates the possibility of a practical use of low-cost CSA cement employing industrial wastes only.

Microstructural, Mechanical, and Durability Related Similarities in Concretes Based on OPC and Alkali-Activated Slag Binders

  • Vance, Kirk;Aguayo, Matthew;Dakhane, Akash;Ravikumar, Deepak;Jain, Jitendra;Neithalath, Narayanan
    • International Journal of Concrete Structures and Materials
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    • v.8 no.4
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    • pp.289-299
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    • 2014
  • Alkali-activated slag concretes are being extensively researched because of its potential sustainability-related benefits. For such concretes to be implemented in large scale concrete applications such as infrastructural and building elements, it is essential to understand its early and long-term performance characteristics vis-a'-vis conventional ordinary portland cement (OPC) based concretes. This paper presents a comprehensive study of the property and performance features including early-age isothermal calorimetric response, compressive strength development with time, microstructural features such as the pore volume and representative pore size, and accelerated chloride transport resistance of OPC and alkali-activated binder systems. Slag mixtures activated using sodium silicate solution ($SiO_2$-to-$Na_2O$ ratio or $M_s$ of 1-2) to provide a total alkalinity of 0.05 ($Na_2O$-to-binder ratio) are compared with OPC mixtures with and without partial cement replacement with Class F fly ash (20 % by mass) or silica fume (6 % by mass). Major similarities are noted between these binder systems for: (1) calorimetric response with respect to the presence of features even though the locations and peaks vary based on $M_s$, (2) compressive strength and its development, (3) total porosity and pore size, and (4) rapid chloride permeability and non-steady state migration coefficients. Moreover, electrical impedance based circuit models are used to bring out the microstructural features (resistance of the connected pores, and capacitances of the solid phase and pore-solid interface) that are similar in conventional OPC and alkali-activated slag concretes. This study thus demonstrates that performance-equivalent alkali-activated slag systems that are more sustainable from energy and environmental standpoints can be proportioned.

Corrosion-bond Strength Evaluation in OPC and Slag Concrete using Accelerated Corrosion Test (촉진부식실험을 이용한 OPC 및 슬래그 콘크리트의 부식-부착강도 평가)

  • Sang-Jin Oh;Hyeon-Woo Lee;Seung-Jun Kwon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.12 no.1
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    • pp.1-7
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    • 2024
  • Concrete, as a porous construction material, permits chloride penetration from outside, which yields corrosion in embedded steel. In the study, an accelerated corrosion technique (ICM: Impressed current method) was adopted for rapid corrosion formation with 10 Volt of potential, and corrosion amou nt was controlled u p to 10.0 %. Corrosion amou nt had a linear relationship with cumulative corrosion current and increased with a quadratic function of accelerating period due to cracking. Regarding bond strength test, OPC concrete showed rapid drop of bond strength over 3.0 % of corrosion weight ratio, however slag concrete with 30 % replacement ratio showed a level of 51.4~71.6 % of corrosion ratio to OPC concrete with keeping residual bond strength.

Experimental Study on the Chloride Invasion Resistance Properties of Concrete Containing Mineral Admixtures (혼화재 혼입 콘크리트의 염화물 침투저항성에 관한 실험적 연구)

  • Yoo, Jae-Kang;Kim, Dong-Seuk;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.11a
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    • pp.43-48
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    • 2003
  • This paper investigate that the effect of the concrete containing mineral admixtures(pozzolanic materials such as fly-ash, ground granulated blast-furnace slag, silica fume and meta kaolin) on the resistance properties to chloride ion invasion. The purposed testing procedure was applied to the concrete added mineral admixtures for 3~4 replacement ratios under W/B ratios ranged from 0.40 to 0.55. For the electrical migration test, Tang and Nilsson's method was used to estimate the migration coefficient of chloride ion. As a results, the W/B ratios, kinds of admixture and replacement ratios, water curing periods had a great effect on the migration coefficient of chloride ion, and the optimal replacement ratios of admixture had a limitation for each admixtures. Also, the addition of mineral admixtures by mass(replacement of OPC) enhanced the resistance of the mixture to chloride penetration compared with the plain concrete. The amount of acid soluble chloride ions and water soluble chloride ions were varied with the kinds of mineral admixtures. The compressive strength was shown related to the migration coefficient of chloride ion, the compressive strength increased with the decreasing migration coefficient of chloride ion. Below the 50MPa, the variation of migration coefficient of concrete added mineral admixtures was bigger than plain concrete.

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Experimental Study on the Chloride Invasion Resistance Properties of Concrete Containing Mineral Admixtures (혼화재 혼입 콘크리트의 염화물 침투저항성에 관한 실험적 연구)

  • 유재강;김동석;이상수
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.05a
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    • pp.43-48
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    • 2003
  • This paper investigate that the effect of the concrete containing mineral admixtures(pozzaolanic materials such as fly-ash, ground granulated blast-furnace slag, silica fume and meta kaolin) on the resistance properties to chloride ion invasion. The purposed testing procedure was applied to the concrete added mineral admixtures for 3∼4 replacement ratios under W/B ratios ranged from 0.40 to 0.55. For the electrical migration test, Tang and Nilsson's method was used to estimate the migration coefficient of chloride ion. As a results, the W/B ratios, kinds of admixture and replacement ratios, water curing periods had a great effect on the migration coefficient of chloride ion, and the optimal replacement ratios of admixture had a limitation for each admixtures. Also, the addition of mineral admixtures by mass(replacement of OPC) enhanced the resistance of the mixture to chloride penetration compared with the plain concrete. The amount of acid soluble chloride ions and water soluble chloride ions were varied with the kinds of mineral admixtures. The compressive strength was shown related to the migration coefficient of chloride ion, the compressive strength increased with the decreasing migration coefficient of chloride ion. Below the 50MPa, the variation of migration coefficient of concrete added mineral admixtures was bigger than plain concrete.

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An Experimental Study on the Pore Structure Property of Concrete by Carbonation (탄산화 작용에 따른 콘크리트의 세공구조 성상에 관한 실험적 연구)

  • Kim, Young-Bong;Kim, Young-Sun;Lee, Eui-Bae;Na, Chul-Sung;Kim, Gyu-Yong;Kim, Moo-Han
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.537-540
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    • 2008
  • Up to now, the RC structures have been recognized as being socially semi-permanent. But in recent years there were reports about the cases of early deterioration of RC structures. Most of all pore structure effects on the durability of concrete as well as mechanical properties of concrete. Therefore, in this study, mixing design was proportioned with the water-binder ratio 0.55 binder compositions corresponding to cement without any supplementary materials(OPC), cement with 50% blast-furnace slag replacement (BFS50), cement with 15% fly ash replacement (FA15), and ternary cement with cement, 15% fly ash, and 35% slag replacement (BFS35+FA15). And this study is to compare pore structure property of concrete by carbonation to investigate the effect of the permeation of deterioration factors such as $CO_2$ and chloride ion under the combined deterioration environments. The results showed that pore volume effects on the diffusibility of chloride ion.

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An Experimental Study on the Improvement of Freezing-Thawing Resistance of Gutter Concrete (측구 콘크리트의 동결융해 저항성능 개선을 위한 실험적 연구)

  • Lee, Hoi-Keun;Sohn, Yu-Shin;Kim, Han-Jun;Lee, Seung-Hoon
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.577-580
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    • 2006
  • This paper presents the experimental results of frost durability characteristics including freezing-thawing and de-icing salt scaling of the concrete used for gutter of the road. Mixtures were proportioned with the three level of water-binder ratio (W/B), 0.58, 0.53, and 0.48, and two binder compositions corresponding to Type I cement without any supplementary cementitious materials (OPC) and Type I cement with 30% blast-furnace slag replacement (Slag30). Also, two different solutions of calcium chloride and water that contains 0 and 8g of anhydrous calcium chloride in each 100 mL of solution, respectively, were used to evaluate their effect on the frost durability resistance. Test results showed that the Slag30 mixture exhibited higher durability factor and lower mass loss values than those made with OPC. Among the mixture tested in this work, the mixtures (OPC and Slag30) made with a relatively higher W/B of 0.58 exhibited large amount of the de-icing salt scaling regardless of calcium chloride concentration. Finally, the use of slag can be used effectively in terms of economy and frost durability of the concrete designated for gutter.

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Strength Properties of Mortar Containg Metakaolin (메타카올린을 혼합한 모르타르의 강도특성)

  • Moon, Dae-Joong;Ju, Jae-Eok;Jo, Jeong-Hyun;Kang, Hyun-Jin;Choi, Yun-Wang
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.639-642
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    • 2005
  • Main components of metakaolin(MK) were $SiO_2\;and\;Al_2O_3$. and specific surface was 2.2 times larger than that of ordinary portland cement(OPC). MK indicated the fine particle and fiber texture. Flow value of mortar with MK was decreased linearly each $13\%$ as the replacement ratio of MK was increased each $5\%$. Compressive strength of mortar with MK was increased more than that of mortar with OPC by 3days. Compressive strength of mortar with $10\%$ MK was about 83MPa at 28 days. When MK was replaced with $10\%$ of cement volume, flexural strength and modulus of elasticity of mortar was indicated the maximum value at 28 days.

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Effect on the Corrosion of Steel by Unburnt Carbon in Fly Ash Cement Mortar (미연탄소분이 플라이 애시 시멘트 모르타르 내 철근의 부식에 미치는 영향)

  • Ha, Tae-Hyun;Bae, Jeong-Hyo;Kim, Dae-Kyeong;Lee, Hyun-Goo;Ha, Yoon-Cheol
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.2
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    • pp.338-342
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    • 2007
  • The increase of activated carbon contents in fly ashes accelerate the corrosion of steel embedded in ordinary portland cement(OPC) mortar. Cement losses its identity of colour when the % of carbon is increased. More than 60[%] area was rusted when carbon content is increased beyond 8[%] for the exposure period of one year. Comparable corrosion rate with OPC was obtained up to 6[%] carbon level only. The tolerable limit of replacement for various admixed carbon system under aggressive alternate wetting and drying condition with 3[%] NaCl was found to be 6 to 8[%].