• Title/Summary/Keyword: OPC replacement

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An Experimental Study for Improving the Durability of Concrete Bridge Decks (교량 바닥판 콘크리트의 내구성 증진을 위한 실험적 연구)

  • Suh, Jin-Won;Rhee, Ji-Young;Ku, Bon-Sung;Shin, Do-Chul
    • Journal of the Korea Concrete Institute
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    • v.19 no.4
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    • pp.393-399
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    • 2007
  • Concrete bridge decks are directly exposed to the severe environmental conditions such as rain water and deicing chemicals resulting in the freeze-thaw action and the rebar corrosion during their service lift. These deteriorations of bridge decks shorten the service lift and consequently they are the major concerns of the maintenance. The high performance concrete (HPC) deck is proposed as the alternative to minimize the deterioration problems. To develop more durable concrete deck, the performance characteristic tests of HPC mixtures were carried out. In this study, 4 different concrete mixtures were used varying the mineral admixtures as the cement replacement; ordinary portland cement (OPC), 20% fly ash (FA),20% fly ash with 4% silica fume (FS), and 40% ground granulated blast-furnace slag (BS). The design compressive strengths of HPC specimens were 27 MPa and 35 MPa, respectively. The results showed that the compressive strength of concrete did not much affect the durability of concrete. HPC with fly ash and silica lune (FS) were turned out to have the good durability and crack resistance.

A Study on Economically-Efficient Binder Combination of 80MPa Ultra High Strength Concrete (경제성을 고려한 80MPa급 초고강도 콘크리트의 결합재 조합에 대한 검토)

  • Park, Chun-Jin;Koh, Kyung-Teak;Ryu, Gum-Sung;Ahn, Gi-Hong;Ahn, Sang-Ku
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.1
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    • pp.64-71
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    • 2015
  • Silica fume is generally adopted as admixture for Ultra High Strength Concrete (UHSC) owing to its remarkable contribution to the strength and durability but increases significantly the fabrication cost of UHSC. Accordingly, this study investigates the replacement of silica fume by blast furnace slag (BS) and fly ash (FA) in order to lower the fabrication cost of 80MPa-UHSC. To that goal, experiment is conducted on the mix proportions of mortar in terms of its binder combination, water-to-binder ratio (W/B) and unit binder content. Based on the experimental data, a mix design of concrete is derived and its properties are verified. The results reveal that a W/B of 21% and unit binder content of $720kg/m^3$ are appropriate to achieve 80MPa-UHSC using a binder composed of 60% of OPC, 30% of BS and 10% of FA. The properties of the corresponding UHSC are seen to be satisfactory with a slump flow of 715mm and compressive strength of 97MPa at 28days. The application of the binder combination derived in this study is analyzed to reduce the cost by 50% of binder compared to the mix using silica fume while realizing equivalent performance.

Strength Development and Durability of High-Strength High-Volume GGBFS Concrete (고강도 고함량 고로슬래그 콘크리트의 강도 발현 특성 및 내구성)

  • Kim, Joo-Hyung;Jeong, Ji-Yong;Jang, Seung-Yup;Jung, Sang-Hwa;Kim, Sung-Il
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.3
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    • pp.261-267
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    • 2015
  • To develop high-strength high-volume ground granulated blast-furnace slag (GGBFS) concrete, this study investigated the characteristics of strength development and durability of concrete with the water-to-binder ratio of 23% and the GGBFS replacement ratio of up to 65%. The results show that the compressive strength of GGBFS blended concrete is lower than that of ordinary Portland cement (OPC) concrete up to 3-day age, but the becomes higher after 7-day age. Together with strength increase, the pore structure becomes tighter, and thus the resistance to chloride ion penetration increases. Therefore, the GGBFS blended concrete has high resistance to freezing and thawing without additional air-entraining, and high resistance to carbonation despite low amount of calcium hydroxide ($Ca(OH)_2$). On the other hand, if silica fume (SF) is blended with GGBFS, the strength becomes lower than that of the concrete blended with GGBFS only, and the resistance to chloride ion penetration deceases. Therefore, it needs further studies on the reaction of SF in high-strength high-volume GGBFS concrete.

A Study on the Hydration Characteristics and Fundamental Properties of Ternary Blended Cement Using Ferronickel Slag (페로니켈슬래그 및 고로슬래그 미분말을 결합재로 사용한 삼성분계 시멘트의 수화 특성 및 기초물성에 관한 연구)

  • Cho, Won-Jung;Kim, Han-Sol;Ann, Ki-Yong
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.1
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    • pp.39-48
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    • 2020
  • The present study investigates the chemical reaction and performance of ternary blended binders by mixing ferronickel slag. Cement was replaced using ground granulated blast furnace slag and ferronickel slag, combined up to 50% of the replacement rate. The blended cements were tested by setting times, length change, compressive strength at 1, 3, 7, 28 days. X-ray diffraction and scanning electron microscope were conducted for detecting hydration products while the MIP and microhydation heat were used for examining morphological characteristics. The results showed that by adding ferronickel slag, Pozzolanic reaction occurred, forming a dense pore structure and the effect of reducing hydration heat and dry shrinkage was also found. The compressive strength at 28 days was lower than that of 100% OPC control specimen (OSP0), but ternary blended cements showed no significant difference compared to binary blended (OSP50). If the optimal mix is derived later and used for the purpose, the potential for use as a cement binder is expected.

A Hardening Properties of Eco-Friendly SCW Grouting Material (친환경 SCW공법용 그라우팅재의 경화특성)

  • Jo, Jung-Kyu;Park, In-Wook;Mun, Kyung-Ju;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.2
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    • pp.109-115
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    • 2018
  • Since the current method of SCW cement milk pouring method uses one to one ratio of cement milk with OPC, there are some problems such as drying shrinkage, increased cost, difficulty of controlling mix proportions for various conditions of applied soil, and precipitation of $Cr^{6+}$ due to the excessively used cement. Specifically, in aspect of sustainability issues of cement manufacturing, the consumption of cement should be reduced. Hence, in this research, as a replacement of cement for SCW method, blast furnace slag with sulfate or alkali as a stimulant, and expansive admixture were used. By using blast furnace slag as a hardening composite of SCW, there are many advantages such as free controllable mix proportions, rapid setting time with less mud occurrence, less cost with less energy for mixing, constant strength development, and less precipitation of $Cr^{6+}$. Regarding the alternative composites for SCW, in this research, durability and chloride resistance were evaluated.

Mechanical Properties of Ultra High Strength Concrete Using Ternary Blended Cement (3성분계 혼합시멘트를 사용한 초고강도 콘크리트의 역학적 특성)

  • Kim, Jin Bong;Shin, Ki Su;Park, Ki Bong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.6
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    • pp.56-62
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    • 2012
  • The results presented in this paper form part of an investigation into the optimization of a ternary blended cementitious system based on ordinary Portland cement (OPC)/blast furnace slag(BFS)/fly ash(FA) for the development of ultra high strength concrete. Concrete covering a wide range of BFS/FA blending proportions were investigated. Compressive strength at the ages of 3, 7 and 28 days for concrete specimens containing 0%, 10%, 20% and 30%FA along with 0%, 30%, 40% and 50%BFS as partial cement replacement at a water-binder ratio of 0.18 were investigated. Tests on porosity and pore size distribution were conducted using mercury intrusion porosimetry. The results show that the combination of FA10 and BFS30 can improve both short- and long-term properties of concrete as results of reducing of pores larger than 50nm.

Effects of Incineration Waste Ash and Gypsum Substitution on the Properties of Blast Furnace Slag Mortar using Recycled Aggregate (소각장 애쉬 및 석고치환이 고로슬래그 미분말 기반 순환골재 모르타르의 물성에 미치는 영향)

  • Han, Min Cheol;Han, Dong Yeop;Lu, Liang Liang
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.2
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    • pp.161-167
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    • 2015
  • Nowadays, all the world face to the global warming problems due to the emission of $CO_2$. From the previous studies, recycled aggregates were used as an alkali activator in blast furnace slag to achieve zero-cement concrete, and favorable results of obtaining strength were achieved. In this study, gypsum and incineration waste ash were used as the additional alkali activation and effects of the gypsum and incineration waste ash to enhance the performance of the mortar were tested. Results showed that although the replacement ratio of 0.5% of incineration waste ash and 20% of anhydrous gypsum resulted in the low of mortar at the early age, while it improved the later strength and achieved the similar strength to that of conventional mortar (at 91 days).

Effect of Fiber Addition for Improving the Properties of Lightweight Foamed Concrete (경량 기포콘크리트의 성능향상에 대한 섬유혼입의 영향)

  • Lee, Kyung-Ho;Yang, Keun-Hyeok
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.4
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    • pp.383-389
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    • 2015
  • The objective of this study is to develop mixture proportioning approach of crack controlled lightweight foamed concrete without using high-pressure steam curing processes, as an alternative to autoclaved lightweight concrete blocks (class 0.6 specified in KS). To control thermal cracks owing to hydration heat of cementitious materials, 30% ground granulated blast-furnace slag (GGBS) was used as a partial replacement of ordinary portland cement (OPC). Furthermore, polyvinyl alcohol (PVA) and polyamid (PA) fibers were added to improve the crack resistance of foamed concrete. The use of 30% GGBS reduced the peak value of hydration production rate measured from isothermal tests by 28% and the peak temperature of foamed concrete measured from semi-adiabatic hydration tests by 9%. Considering the compressive strength development, internal void structure, and flexural strength of the lightweight foamed concrete, the optimum addition amount of PVA or PA fibers could be recommended to be $0.6kg/m^3$, although PA fiber slightly preferred to PVA fiber in enhancing the flexural strength of foamed concrete.

Estimation of Compressive Strength of Concrete Incorporating Fine Particle Cement Considering Blaine Fineness (분말도 변화를 고려한 미분시멘트 사용 콘크리트의 압축강도증진 해석)

  • Han, Min-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.4
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    • pp.139-145
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    • 2009
  • This study presents an estimation of the strength development of concrete considering the equivalent age using fine particle cement (FC), which is manufactured according to the classification process. Contents and W/B were considered as experimental parameters. The strength considering the equivalent age is gradually increased, and the deviation of the strength according to W/C is increased with decrease of W/C in accordance with the replacement of the fine particle cement. For estimating the apparent activation energy (Ea) considering setting time and blame fineness of cement, Ea of the FC based on setting time is calculated with $27.6{\sim}28.9$ KJ/mol, which is somewhat similar to that of OPC, while by applying Ea based on blame fineness, Ea is increased with increase of FC contents, and is calculated with $40{\sim}56$ KJ/mol. Good agreement is obtained by applying Ea based on setting time, while there was remarkable variation between calculated value and measured value when Ea based on blame fineness. Therefore, it is necessary to add influencing factors in existing Ea to enhance the accuracy of the estimation.

Mechanical Properties and Durability of Concrete in Relation to the Amount of Limestone Use (석회석 혼입량에 따른 콘크리트의 역학적 및 내구특성)

  • Oh, Sungwoo;Shin, Dongcheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.3
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    • pp.138-144
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    • 2017
  • In order to reduce carbon dioxide emission in construction industry, less amount of cement use can be one of the alternatives to manufacture concrete. One of the non-sintered construction materials are limestone, which is the raw material to manufacture ordinary Portland cement(OPC). A large amount of limestone have already been used as binders such as blended cement in Europe and US. Even European countries were already established the standard of blended cement, where the limestone can be used up to 35 percent. In this study, experimental researches were conducted to investigate the effects of limestone replacement on the mechanical properties and durability of concrete with 15%, 25% and 35% of limestone substitution to use limestone in blended cement. 15 percent use of limestone in blended cement developed equivalent or even higher compressive strengths compared to Plain mixture. Porosity of limestone cement with 15 percent substitution was much lower than Plain mixture. Most durability tests such as concrete carbonation, freeze-thaw cycle and drying shrinkage strains were conducted to evaluate long-term performance, and the test results indicated that 15 percent of limestone use did not significantly influence on the concrete durability compared with plain concrete.