• Journal of the Korea Society for Simulation
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• v.11 no.4
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• pp.69-80
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• 2002

This study deals with the productivity improvement on a flow production system with the consideration of line-balancing. In a flow production system, similar product models are produced on a same assembly line, the predefined process order and the limitation of total worker number. The system can be increased the work-in -process(WIP) inventory and the worker's idle time. In this study, the worker assignment model is developed to assign evenly workload of process to each product model in such a manner that each process has the different number of worker. This worker assignment model is the mathematical model that determines worker number in each process such that the idle time of processes is reduced and the utilization of worker is improved. We use a simulation technique to simulate the production line proposed by the mathematical model and apply real production line. With the result of simulation, this study analyzes the propriety of production line and proposes the alternatives of new production line

• Proceedings of the Safety Management and Science Conference
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• 2002.05a
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• pp.91-97
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• 2002

In this thesis presents line balancing problems of two-sided and mixed model assembly line widely used in practical fields using genetic algorithm for reducing throughput time, cost of tools and fixtures and improving flexibility of assembly lines. Two-sided and mixed model assembly line is a special type of production line where variety of product similar in product characteristics are assembled in both sides. This thesis proposes the genetic algorithm adequate to each step in tow-sided and mixed model assembly line with suitable presentation, individual, evaluation function, selection and genetic parameter. To confirm proposed genetic algorithm, we apply to increase the number of tasks in case study. And for evaluation the performance of proposed genetic algorithm, we compare to existing algorithm of one-sided and mixed model assembly line. The results show that the algorithm is outstanding in the problems with a larger number of stations or larger number of tasks.

• Journal of the Korea Safety Management & Science
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• v.4 no.2
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• pp.83-101
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• 2002

In this thesis presents line balancing problems of two-sided and mixed model assembly line widely used in practical fields using genetic algorithm for reducing throughput time, cost of tools and fixtures and improving flexibility of assembly lines. Two-sided and mixed model assembly line is a special type of production line where variety of product similar in product characteristics are assembled in both sides. This thesis proposes the genetic algorithm adequate to each step in tow-sided and mixed model assembly line with suitable presentation, individual, evaluation function, selection and genetic parameter. To confirm proposed genetic algorithm, we apply to increase the number of tasks in case study. And for evaluation the performance of proposed genetic algorithm, we compare to existing algorithm of one-sided and mixed model assembly line. The results show that the algorithm is outstanding in the problems with a larger number of stations or larger number of tasks.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.5 no.6
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• pp.49-53
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• 1982

Because of the ever increasing demands of consumers for a greater choice of product models, manufacturers are forced to produce a wider variety of models. Therefore, more and more assembly lines are being converted to handle the larger number. As the complexity in achieving an efficient mixed model assembly line is related to the degree of likeness between models on the line. To measure likeness between two or more models an method was developed in this study, which is based on the association of work element and their processing times on each model for mixed model assembly line.

• Proceedings of the KSR Conference
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• 2000.11a
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• pp.613-619
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• 2000

This paper presents a mettled to reduce the number of conductors of catenary system for estimating line constants. Conductors of a catenary system are grouped and reduced. For example, the model representing the contact and the messenger conductors with a single equivalent conductor is. probably more realistic than assuming the two conductors completely separated, since they are generally connected by droppers every few meters. Therefore, this paper shows the method to reduce the number of conductors using electric circuit theory. To verify the results, we compared the equivalent line constants obtained by proposed method with those obtained by measurement.

• IE interfaces
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• v.17 no.3
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• pp.282-293
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• 2004

Line Balancing is the problem to assign tasks to stations while satisfying some managerial viewpoints. Most researches about the Mixed-Model Line Balancing problems are focused on the minimizing the total processing time or the number of workstations. Independently, some research reports consider the balance issues of the physical workloads on the assembly line. In this paper, we are presenting a new mathematical model to accomplish the line balance considering both the processing time and the workloads at the same time. To this, end, we propose an zero-one integer program problem, and we use the Chebyshev Goal Programming approach as the solution method. Some computational test runs are performed to compare the pay-offs between the processing time and the workloads. And, the test results show us that the reliable balanced work schedules can be obtained through the proposed model.

• Journal of Korea Society of Industrial Information Systems
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• v.15 no.3
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• pp.59-65
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• 2010

This paper proposes a modified heuristic mixed model assembly line (MMAL) balancing algorithm that provides consistent station assignments on a model by model basis as well as on a station by station. Basically, some of single model line balancing techniques are modified and incorporated to be fit into the MMAL. The proposed algorithm is based on N.T. Thomopoulos' [8] method and supplemented with several well proven single model line balancing techniques proposed in the literature until recently. Hoffman's precedence matrix [2] is used to indicate the ordering relations among tasks. Arcus' Rule IX [1] is applied to generate rapidly a fairly large number of feasible solutions. Consequently, this proposed algorithm reduces the fluctuations in operation times among the models as well as the stations and the balance delays. A numerical example shows that the proposed algorithm can provide a good feasible solution in a relatively short time and generate relatively better solutions comparing to other three existing methods.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.12 no.19
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• pp.73-78
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• 1989

This paper concerns the production model that the Automatic Guided Vehicles(AGVs) is used as transporters in assembly line. The model suggests that assembly parts may inter the beginning of the line in multiple units instead entering one unit at a time. Costs are occured in proportion to the number of vehicle on the line and job flow time. Here, the objective of this model is to determine the number of vehicle to minimize the total cost for M products production. Theoretical results are proved which lead to the development of algorithm for solution search. The solution search procedure is illustrated by a numerical example.

• KOREAN JOURNAL OF CROP SCIENCE
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• v.47 no.5
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• pp.390-394
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• 2002

Spikelet number per unit area(SPN) is a major determinant of rice yield. Nitrogen nutrition status and biomass during reproductive stage determine the SPN. To formulate a model for estimating SPN, the 93 field experiment data collected from widely different regions with different japonica varieties in Korea and Japan were analyzed for the upper boundary lines of SPN responses to nitrogen nutrition index(NNI), shoot dry weight and shoot nitrogen content at panicle initiation and heading stage. The boundary lines of SPN showed asymptotic responses to all the above parameters(X) and were well fitted to the exponential function of $f(X)=alphacdot{1-etacdotexp(gamma;cdot;X)}$. Excluding the constant, from the boundary line equation, the values of the equation range from 0 to 1 and represent the indices of parameters expressing the degree of influence on SPN. In addition to those indices, the index of shoot dry weight increase during reproductive stage was calculated by directly dividing the shoot dry weight increase by the maximum value ($800 extrm{g/m}^{-2}$) of dry weight increase as it showed linear relationship with SPN. Four indices selected by forward stepwise regression at the stay level of 0.05 were those for NNI ($I_{NNI}_P$) at panicle initiation, NNI($I_{NNI}_h$) and shoot dry weight($I_{DW}_h$) at heading stage, and dry weight increase($I_{DW}$) between those two stages. The following model was obtained: SPN=48683ㆍ $I_{DWH}$$^{0.482}$ㆍ $I_{NNIp}$$^{0.387}$ㆍ $I_{NNIH}$$^{0.318}$ㆍ $I_{DW}$ $^{0.35}$). This model accounted for about 89% of the variation of spikelet number. In conclusion this model could be used for estimating the spikelet number of japonica rice with some confidence in widely different regions and thus, integrated into a rice growth model as a component model for spikelet number estimation.n.n.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.5 no.6
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• pp.1-6
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• 1982

The objective of this thesis to Provide a better insight into the effect of the amount of in-process storage has on the efficiency of production line with variable operation times. It is assumed that the material enters the line at the first work station and is then processed progressively through the line until it exits at the last work station, a finite amount of in-process storage is provided before all but the first work station of the line and the operation time of the work stations are statistically independent and follow exponential distribution. Under the above assumption, optimum allocation model is developed and following two approaches are used : 1) Given the available storage capacity, optimum allocation which minimizes the number of items in the line. 2) Given the available storage capacity, optimum allocation which. maximizes the utilization factor of the line. In a balanced three stage line, the production line efficiency is maximized under both categories when the second in-process storage is larger than the first.