• 제목/요약/키워드: Nugget growth

검색결과 25건 처리시간 0.019초

전기아연 도금 TRIP강판의 저항 점용접 시 연속타점 수명에 미치는 단상 AC와 인버터 DC의 비교 연구 (A Comparative Study of Single-Phase AC and Inverter DC on Electrode Life for Resistance Spot Welded Electrogalvanized Steel Sheets)

  • 손종우;박영도;강문진;김동철
    • 대한금속재료학회지
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    • 제47권12호
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    • pp.834-841
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    • 2009
  • A study on the welding of electrogalvanized TRIP (Transformation-Induced Plasticity) steels was done to compare the life of the electrode and the alloying phenomena on the electrode tip surface using singlephase AC and inverter-DC resistance welding processes. A longer life of the electrode (>200 welds) was achieved using the inverter-DC welding process. The tensile shear strength was higher in the electrode life test when welded with the inverter DC welding machine it maintained a higher value even when the welding nugget diameter was smaller than specified. When spot-welding was conducted using the single-phase AC welding process, a higher wear rate of the electrode was observed compared to that with the inverter-DC process. An alloying layer used to determine the rate of electrode growth showed differences in the metallurgical features of the surface alloying and Zn penetration depending on whether the single-phase AC process or the inverter-DC welding process was used. Moreover, changes in the dynamic resistance during the electrode life test were correlated with the electrode wear (or growth) rate.

전자지도 이용 변량시비가 쌀 수량 및 품질에 미치는 영향 (Influence of Site-specific Fertilizer Application Using GPS and Digital Fertility Map on Rice Yield and Quality)

  • 지정현;이재홍;김희동;최병열;박중수;박경열;정인규
    • 한국작물학회지
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    • 제54권2호
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    • pp.192-197
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    • 2009
  • 지구온난화 등에 따른 세계적 환경변화에 대응하고 정부의 친환경 농업육성 정책에 부응하는 정밀농업기술 중 GPS를 이용한 이앙과 동시 변량시비가 벼 생육 및 품질에 미치는 영향을 구명한 결과는 다음과 같다. 1. 시험전 후 토양 질소검정량에 대한 공간변이 정도를 나타내는 Nugget값은 관행 대비 변량시비 후 낮아졌고, 공간구조 강도를 나타내는 Q값은 두 처리 모두 없어 공간의 존성이 존재하지 않았다. 2. 분얼기부터 성숙기까지 초장, 경수, 수수 등의 생육량은 관행 대비 변량시비에서 증가되었고 생육 요인별 변이계수가 낮아 상대적으로 균일한 경향을 보였다. 3. 완전미 수량은 관행 450 kg 대비 변량시비에서 492 kg으로 유의성 있게 증가 되었고 변이계수는 현저히 낮아졌다. 4. 아밀로스, 단백질 함량, 백도 등 품질은 처리간 큰 차이가 없었으나 변이계수는 변량시비에서 낮아졌다. 5. 비료살포작업에 대한 투입노동력은 관행 11.8시간/ha 대비 변량시비에서 61%(7.2시간)가 절감 되었다.

용융아연도금 강판 저항 점 용접 시 정전류 및 적응제어 적용에 따른 연속타점 특성 평가 및 고찰 (A comparative study of constant current control and adaptive control on electrode life time for resistance spot welding of galvanized steels)

  • 서정철;최일동;손홍래;지창욱;김치호;서성부;서진석;박영도
    • Journal of Welding and Joining
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    • 제33권2호
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    • pp.47-55
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    • 2015
  • With using adaptive control of the resistance spot welding machine, the advantage on electrode life time for galvanized steels has been addressed. This study was aimed to evaluate the electrode life time of galvanized steels with applying the constant current control and the adaptive control resistance spot welding process for a comparison purpose. The growth in diameter of electrode face was similar for both the constant current and the adaptive control up to 2000 welds. The button diameter was decreased with weld numbers, however, sudden increase in button diameter with use of the adaptive control after 1500 welds was observed. The peak load was continuously decreased with increasing number of welds for both the constant current and the adaptive control. The current compensation during a weld was observed with using the adaptive control after 1800 welds since the ${\beta}$-peak on dynamic resistance curve was detected at later weld time. The current compensation with adaptive control during resistance spot welding enhanced the nugget diameter at the faying interface of steel sheets and improved the penetration to thinner steel sheet.

아연도금 강판의 점용접재의 피로균형에 관한 연구 (Fatigue Behavior of the Single Spot Welded Joint of Zinc Galvanized Steel Sheets)

  • 서창민;강성수;오상표
    • 한국해양공학회지
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    • 제6권2호
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    • pp.21-34
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    • 1992
  • The behavior of fatigue crack growth in the single spot welded joint of zinc galvanized steel sheets was studied experimentally and analytically based on fracture mechanics. Axial tension fatigue tests were carried out with the BSxGAB specimen that the bare plane(GAB) of monogalvanized steel sheet was spot welded to the double thickness bare steel sheet(BS), and with the GAxGAB specimen that the galvanized plane (GA) was spot welded to the equal thickness bare plane (GAB) 1. The relation between maximum stress intensity factor, K sub(max) and the number of cycles to failure, N sub(f) has shown a linear relation on log-log plot in the spot weld of the zinc galvanized steel sheet. 2. The fatigue strength of BSxGAB specimens is about 23% higher than that of GAxGAB specimens at the fatigue strength of $1\times10^6$ cycles. And the fatigue life of BSxGAB specimens at the same load range increases 6~9 times higher than that of GAxGAB specimens. 3. The general tendency at the angle of bending($\theta$) in an applied load has changed rapidly at the initial 20% of its life. After then, it has changed slowly. The change at the angle of bending has increased linearly as the load range increases. 4. It has shown a linear relation between the location ratio of initiation ${\gamma}$ and fatigue life $N_f$ on the semi-log graph paper. Here $\gamma$ means that the crack distance between main crack and sub-crack, 2L is divided by the nugget diameter, 2r. $\gamma=a{\cdot}log N_f+n$ (where a and n are material constant.)

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표면조도처리 된 합금화 용융아연도금강판의 저항 점 용접성 (Resistance Spot Weldability of Surface Roughness Textured Galvannealed Steel Sheets)

  • 박상순;김기홍;강남현;김영석;임영목;최영민;박영도
    • 대한금속재료학회지
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    • 제46권8호
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    • pp.495-505
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    • 2008
  • With the high proportion of zinc coated steels in body-in-white assembly, newly developed surface roughness textured galvannealed steel sheets have been introduced. In this study, zinc coated and surface roughness textured steel sheets were welded by resistance spot welding to investigate its weldability including electrode wear test. Based on the results of tensile-shear test, nugget diameter changes, and electrode tip growth test, it was clear that both surface roughness textured steels (GA-T and GA-E) showed good weldability. Also, there was no large difference in weldability and electrode wear behavior between GA-T and GA-E steels which have different surface roughness morphology. An analysis of electrode degradation showed Fe and Zn penetration through the electrode tip surface at 2400 welds reached $55{\sim}60{\mu}m$ and $75{\sim}80{\mu}m$, respectively. Therefore, there is no significant effect of surface roughness morphology on spot weldability of surface roughness textured galvannealed steel sheets. However, slight difference in thickness of alloying layers existing on electrode tip was found between GA-T and GA-E steels.