• Title/Summary/Keyword: Nuclear Steam Generator

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Development of a Nuclear Steam Generator Tube Inspection/maintenance Robot

  • Shin, Ho-Cheol;Kim, Seung-Ho;Seo, Yong-Chil;Jung, Kyung-Min;Jung, Seung-Ho;Choi, Chang-Hwan
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.2508-2513
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    • 2003
  • This paper presents a nuclear steam generator tube inspection/maintenance robot system. The robot assists in automatic non-destructive testing and the repair of nuclear steam generator tubes welded into a thick tube sheet that caps a hemispherical or quarter-sphere plenum which is a high-radiation area. For easy carriage and installation, the robot system consists of three separable parts: a manipulator, a water-chamber entering and leaving device for the manipulator and a manipulator base pose adjusting device. A software program to control and manage the robotic system has been developed on the NT based OS to increase the usability. The software program provides a robot installation function, a robot calibration function, a managing and arranging function for the eddy-current test, a real time 3-D graphic simulation function which offers remote reality to operators and so on. The image information acquired from the camera attached to the end-effecter is used to calibrate the end-effecter pose error and the time-delayed control algorithm is applied to calculate the optimal PID gain of the position controller. The developed robotic system has been tested in the Ulchin NPP type steam generator mockup in a laboratory.

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Modeling of an Once Through Helical Coil Steam Generator of a Superheated Cycle for Sizing Analysis

  • Kim, Yeon-Sik;Sim, Yoon-Sub;Kim, Eui-Kwang
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.10a
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    • pp.558-563
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    • 1997
  • A thermal sizing code, named as HSGSA (Helical coil Steam Generator Sizing Analyzer), for a sodium heated helical coil steam generator is developed for KALIMER (Korea Advanced LIquid MEtal Reactor) design. The theoretical modeling of the shell and tube sides is described and relevant correlations are presented. For assessment of HSGSA, a reference plant design case is compared to the calculational outputs from HSGSA simulation.

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Performance evaluation of an improved pool scrubbing system for thermally-induced steam generator tube rupture accident in OPR1000

  • Juhyeong Lee;Byeonghee Lee;Sung Joong Kim
    • Nuclear Engineering and Technology
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    • v.56 no.4
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    • pp.1513-1525
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    • 2024
  • An improved mitigation system for thermally-induced steam generator tube rupture accidents was introduced to prevent direct environmental release of fission products bypassing the containment in the OPR1000. This involves injecting bypassed steam into the containment, cooling, and decontaminating it using a water coolant tank. To evaluate its performance, a severe accident analysis was performed using the MELCOR 2.2 code for OPR1000. Simulation results show that the proposed system sufficiently prevented the release of radioactive nuclides (RNs) into the environment via containment injection. The pool scrubbing system effectively decontaminated the injected RN and consequently reduced the aerosol mass in the containment atmosphere. However, the decay heat of the collected RNs causes re-vaporization. To restrict the re-vaporization, an external water source was considered, where the decontamination performance was significantly improved, and the RNs were effectively isolated. However, due to the continuous evaporation of the feed water caused by decay heat, a substantial amount of steam is released into the containment. Despite the slight pressurization inside the containment by the injected and evaporated steam, the steam decreased the hydrogen mole fraction, thereby reducing the possibility of ignition.

Design of Robust Controller for the Steam Generator in the Nuclear Power Plant Using Intelligent Digital Redesign (지능형 디지털 재설계 기법을 이용한 원자력 발전소 증기발생기의 강인 제어기 설계)

  • 김주원;박진배;조광래;주영훈
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2002.05a
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    • pp.203-206
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    • 2002
  • This paper describes fuzzy control methodologies of the steam generator which have nonlinear characteristics in the nuclear power plant. Actually, the steam generator part of the power generator has a problem to control water level because it has complex components and nonlinear characteristics. In order to control nonlinear terms of the model, Takagj-Sugeno (75) fuzzy system is used to design a controller. In designing procedure, intelligent digital redesign method is used to control the nonlinear system. This digital controller keeps the performance of the analog controller. Simulation examples are included for ensuring the proposed control method.

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The Robust Controller Design for Nuclear Steam Generator Using $H_{\infty}$ Control Theory

  • Yook, Seong-Hoon;Lee, Un-Chul;Park, Jung-In
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05a
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    • pp.367-373
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    • 1996
  • H$_{\infty}$ robust control theory is applied to the nuclear steam generator level control. Nuclear steam generator has the properties such as nonlinearity, non-minimum phase, and so, has some difficulties on level control. In a nuclear plant, it is more important to keep the operating variables under certain safety limits against various uncertainties than to meet the optimal performance. The designed H$_{\infty}$ controller shows robust level control against modelling error, disturbance in the nonlinear simulation. As the H$_{\infty}$ controller has both robustness and design transparency, it is adequate to the automation of level control and in licensibility

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A Study on Quantitative Flaw Evaluation of Nuclear Power Plant Steam Generator Tube by Ultrasonic Testing (초음파를 이용한 원자력발전소 증기발생기 전열관의 정략적 결함 평가에 관한 연구)

  • Yoon, Byung-Sik;Kim, Yong-Sik;Lee, Hee-Jong;Lee, Yong-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.1
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    • pp.12-17
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    • 2006
  • A steam generator of nuclear power plant has thousands of thin tubes. These tubes play an important role in maintaining the pressure boundary between the primary and secondary side of nuclear power plant. The steam generator tube is easy to be damaged because of the severe operating conditions such as the high temperature and pressure. Therefore, tremendous efforts are made to assess the structural integrity of the steam generator tubes. The eddy current test is the most popular non-destructive test to assess the integrity of the tubes. However, the eddy current test has the limitation to size the flaw accurately because the eddy current signal behavior depends on the total volume of flaw. This paper shows the possibility that the ultrasonic test method can be applied to detect the flaws in the steam generator tubes and to measure them quantitatively. From the test results, it is expected that if the ultrasonic test is put to practical use in the steam generator tube inspection, the inspection results will be improved.

Experimental study and analysis of design parameters for analysis of fluidelastic instability for steam generator tubing

  • Xiong Guangming;Zhu Yong;Long Teng;Tan Wei
    • Nuclear Engineering and Technology
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    • v.55 no.1
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    • pp.109-118
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    • 2023
  • In this paper, the evaluation method of fluidelastic instability (FEI) of newly designed steam generator tubing in pressurized water reactor (PWR) nuclear power plants is discussed. To obtain the parameters for prediction of the critical velocity of FEI for steam generator tubes, experimental research is carried out, and the design parameters are determined. Using CFD numerical simulation, the tube array scale of the model experiment is determined, and the experimental device is designed. In this paper, 7 groups of experiments with void fractions of 0% (water), 10%, 20%, 50%, 75%, 85% and 95% were carried out. The critical damping ration, fundamental frequency and critical velocity of FEI of tubes in flowing water were measured. Through calculation, the total mass and instability constant of the immersed tube are obtained. The critical damping ration measured in the experiment mainly included two-phase damping and viscous damping, which changed with the change in void fraction from 1.56% to 4.34%. This value can be used in the steam generator design described in this paper and is conservative. By introducing the multiplier of frequency and square root of total mass per unit length, it is found that the difference between the experimental results and the calculated results is less than 1%, which proves the rationality and feasibility of the calculation method of frequency and total mass per unit length in engineering design. Through calculation, the instability constant is greater than 4 when the void fraction is less than 75%, less than 4 when the void fraction exceeds 75% and only 3.04 when the void fraction is 95%.

Structural Integrity Evaluation of Steam Generator Tube with Two Parallel Axial Through-Wall Cracks

  • Moon Seong In;Kim Young Jin;Lee Jin Ho;Song Myung Ho;Park Youn Won
    • Nuclear Engineering and Technology
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    • v.36 no.4
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    • pp.327-337
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    • 2004
  • It is commonly required that tubes with defects exceeding $40\%$ of wall thickness in depth should be plugged; however, this criterion is too conservative for some locations and for some types of defects. Many studies have been done with the aim of developing an alternative plugging criteria, and these studies have shown that steam generator tubes with a certain range of axial through-wall cracks could remain in service without any safety or reliability problems. However, these studies have been limited, thus far, to consideration of single cracked tubes, necessitating a study on multiple cracks, which are commonly found. A crack coalescence model applicable to steam generator tubes with two collinear axial through-wall cracks was proposed in the previous study. In this paper, the investigation is extended to the parallel axial cracks spaced in a circumferential direction, because parallel axial cracks are more frequently detected during in-service inspections than collinear axial cracks. Interaction effects between two parallel cracks are evaluated by performing elastic and elastic-plastic finite element analyses.

3-D Finite Element Analyses of Steam Generator Tubes Considering the Gap Effects (간극효과를 고려한 증기발생기 전열관의 3차원 유한요소해석)

  • Cho, Young Ki;Park, Jai Hak
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.4
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    • pp.51-56
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    • 2011
  • Steam generator is one of the main equipments that affect safety and long term operation in nuclear power plants. Fluid flows inside and outside of the steam generator tubes and induces vibration. To prevent the vibration the tubes are supported by AVB (anti vibration bar). When the steam generator tube contact to AVB, it is damaged by the accumulation of wear and corrosion. Therefore studies are required to determine the effects of the gap between the steam generator tube and AVB. In order to obtain the stress and the displacement distributions of the steam generator tube, three dimensional finite element analyses were performed by using the commercial program ANSYS. Using the calculated the stress and the displacement distributions, the static residual strength of the steam generator tube can be evaluated. The results show that the stress and displacement of the steam generator tube increase significantly compared with the results from a zero-gap model.

The Reduction of Generator Output Calculation by Using 6σ Method on Steam Turbine Simulator in a Nuclear Power Plant (6시그마 기법을 적용한 원자력 터빈 시뮬레이터의 발전기 출력 연산오차 저감)

  • Choi, In-Kyu;Kim, Jong-An;Park, Doo-Yong;Woo, Joo-Hee;Shin, Man-Su
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.5
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    • pp.1017-1022
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    • 2011
  • This paper describes the improvement of the calculation by using $6{\sigma}$ method on steam turbine simulator in a nuclear power plant. The simulator is essential to not only verification and validation of control logic but also making sure of control constants in upgrading the long time used control system into the new one. And the dynamic model is a key point in that simulator. The model used during the retrofit period of the turbine controller in Kori Nuclear Power Plant makes difference in calculating generator output and control valve positions. That is because such operating data as the main steam pressure, the main steam temperature and control valve positions of Yongkwang #3 are different from those of Kori #4. Therefore, the model parameters must be tuned by using actual operating data for the high fidelity of simulator in calculating the dynamic characteristic of the model. This paper describes that the $6{\sigma}$ method is used in improvement of precision of generator output calculation in the steam turbine model of the simulator.