• Title/Summary/Keyword: Notch design

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Surface Crack Detection in Compression of Pre Heat-Treated Steel (ESW90) Using an Acoustic Emission Sensor (음향방출센서를 이용한 선조질강(ESW90)의 압축실험에서의 표면 균열 발생 검출)

  • Lee, J.E.;Lee, J.M.;Joo, H.S.;Seo, Y.H.;Kim, J.H.;Kim, S.W.
    • Transactions of Materials Processing
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    • v.29 no.1
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    • pp.20-26
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    • 2020
  • In the design of the metal forming processes, various types of ductile fracture criteria are used to predict crack initiation and to fabricate metallic products without any defects. However, the quantitative measurement method for determination of crack initiation is insufficient. It is very difficult to detect crack initiation in ductile metals with excellent deformability because no significant load drop is observed due to crack generation. In this study, the applicability of acoustic emission sensors, which are commonly used in facility diagnostics, to measure crack initiation during the metal forming process was analyzed. Cylindrical notch specimens were designed using the finite element method to induce a premature crack on the surface of pre heat-treated steel (ESW90) material. In addition, specimens with various notch angles and heights were prepared and compression tests were carried out. During the compression tests, acoustic emission signal on the dies and images of the surface of the notch specimen were recorded using an optical camera in real time. The experimental results revealed that the acoustic emission sensor can be used to detect crack initiation in ductile metals due to severe plastic deformation.

Variability of Fatigue Crack Initiation Life in Flux Cored Arc Welded API 2W Gr.50 Steel Joints

  • Sohn, Hye-Jeong;Kim, Seon-Jin
    • International Journal of Ocean System Engineering
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    • v.2 no.3
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    • pp.160-169
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    • 2012
  • Flux Cored Arc Welding (FCAW) is a common practice to join thick plates such as the structural members of large scale offshore structures and very large container ships. The objective of this study was to investigate the mechanical properties and variability of the fatigue crack initiation life in the flux cored arc welded API 2W Gr.50 steel joints typically applied to offshore structures with a focus on the effect of the materials in fatigue crack growth life from the notch root of a compact tension specimen. Offshore structural steel (API 2W Gr.50) plates (60-mm thick) were used to fabricate multi-path flux core arc welded butt welded joints to clearly consider fatigue fractures at the weld zone from the notch. Fatigue tests were performed under a constant amplitude cyclic loading of R = 0.4. The mean fatigue crack initiation life of the HAZ specimen was the highest among the base metal (BM), weld metal (WM), and heat affected zone (HAZ). In addition, the coefficient of variation was the highest in the WMl specimen. The variability of the short fatigue crack growth rates from the notch tips in the WM and HAZ specimens was higher than in BM.

Design and Fabrication of Dielectric Duplexers and Bandpass Filters for CDMA and W-CDMA Dualband Using the Notch and Isolation (너치와 아이솔레이션을 활용한 CDMA와 W-CDMA 듀얼밴드용 유전체 듀플렉셔와 밴드패스 필터의 설계 및 제작)

  • Choi, U-Sung;Yang, Sung-Hyun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.15 no.6
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    • pp.1227-1232
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    • 2011
  • Using the notch and isolation, we investigated the insertion loss and isolation characterics of the fabricated dielectric duplexers and bandpass filters for CDMA and W-CDMA dualband. Insertion loss(Tx band) and isolation(between Tx and Rx) of duplxer were about -2.1708dB and 45dB at CDMA band, respectively. Also, in the case of W-CDMA, the insertion loss(Tx band) and isolation(between Tx and Rx) showed about -2.6946 and 100dB, respectively. Summering the aboved results, fabricated the dielectric duplexers and bandpass filters will be contributed the increase of atttenuation and the decrease of interference at CDMA and W-CDMA dualband.

Out-of-plane ductile failure of notch: Evaluation of Equivalent Material Concept

  • Torabi, A.R.;Saboori, Behnam;Kamjoo, M.R.
    • Structural Engineering and Mechanics
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    • v.75 no.5
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    • pp.559-569
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    • 2020
  • In the present study, the fracture toughness of U-shaped notches made of aluminum alloy Al7075-T6 under combined tension/out-of-plane shear loading conditions (mixed mode I/III) is studied by theoretical and experimental methods. In the experimental part, U-notched test samples are loaded using a previously developed fixture under mixed mode I/III loading and their load-carrying capacity (LCC) is measured. Then, due to the presence of considerable plasticity in the notch vicinity at crack initiation instance, using the Equivalent Material Concept (EMC) and with the help of the point stress (PS) and mean stress (MS) brittle failure criteria, the LCC of the tested samples is predicted theoretically. The EMC equates a ductile material with a virtual brittle material in order to avoid performing elastic-plastic analysis. Because of the very good match between the EMC-PS and EMC-MS combined criteria with the experimental results, the use of the combination of the criteria with EMC is recommended for designing U-notched aluminum plates in engineering structures. Meanwhile, because of nearly the same accuracy of the two criteria and the simplicity of the PS criterion relations, the use of EMC-PS failure model in design of notched Al7075-T6 components is superior to the EMC-MS criterion.

A Design of Wavelet OFDM based on CIC Filter (CIC 필터를 이용한 Wavelet OFDM 설계)

  • Moon, Ki-Tak;Jang, Dong-Won;Kim, Kyung-Seok
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.36 no.2C
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    • pp.93-98
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    • 2011
  • Currently, The new communication system was very important because of the increasing demand for Internet access. One of these alternatives is the PLC. But, Power Line is not suitable for communication. So, electromagnetic wave is generated from Power Line during flow of communication information. And the electromagnetic wave is interfered with Wireless Communication Service using the same frequency range. To eliminate this interference by used Notch tilter. Wavelet OFDM in another way, while one is used. In this paper, Wavelet OFDM CIC filter used in the CMFB structure by applying a further lowering the value of the side-lobe is proposed to improve performance.

Low Frequency Current Reduction using a Quasi-Notch Filter operated in Two-Stage DC-DC-AC Grid-Connected Systems (Quasi-Notch Filter를 이용한 DC-DC-AC 계통연계형 단상 인버터에서의 저주파 전류 감소 기법)

  • Jung, Hong-Ju;Kim, Rae-Young
    • The Transactions of the Korean Institute of Power Electronics
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    • v.19 no.3
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    • pp.276-282
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    • 2014
  • In a single-phase grid-connected power system consisting of a dc-dc converter and a dc-ac converter, the current drawn from renewable energy sources has a tendency to be pulsated and contains double-fundamental frequency ripple components, which results in several drawback such as a power harvesting loss and a shortening of the energy source's life. This paper presents a new double-fundamental current reduction-scheme with a fast dc-link voltage loop for two-stage dc-dc-ac grid connected systems. In the frequency domain, an adequate control design is performed based on the small-signal transfer function of a two-stage dc-dc-ac converter. To verify the effectiveness of proposed control algorithm, a 1 kW hardware prototype has been built and experimental results are presented.

Investigation of Weldline Strength with Various Heating Conditions (국부 금형가열에 조건에 따른 사출성형품 웰드라인의 강도 고찰)

  • Park, Keun;Sohn, Dong-Hwi;Seo, Young-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.1
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    • pp.105-112
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    • 2010
  • Weldlines are generated during the injection molding process when two or more melt flows are brought into contact. The weldlines are unavoidable in the cases of presence of holes or inserts, multi-gated delivery systems, significant thickness change, etc. At the welded contact region, a 'V'-shaped notch is formed on the surface of the molded part. This 'V'-notch deteriorates not only surface appearance but also mechanical strength of the molded part. To eliminate or reduce weldlines so as to improve the weldline strength, the mold temperature at the corresponding weld locations should be maintained higher than the glass transition temperature of the resin material. The present study implements high-frequency induction heating in order to rapidly raise mold surface temperature without a significant increase in cycle time. This induction heating enables to local mold heating so as to eliminate or reduce weldlines in an injection-molded plastic part. The effect of induction heating conditions on the weldline strength and surface appearance of an injection-molded part is investigated.

Development and Verification of Analytical Model of a Main Control Valve (메인 컨트롤밸브의 해석모델 개발 및 검증)

  • Kim, D.M.;Lee, J.M.;Jung, W.J.;Jang, J.S.
    • Journal of Drive and Control
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    • v.12 no.2
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    • pp.39-48
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    • 2015
  • In order to control the actuators of hydraulic machinery such as excavators, various control valves are typically assembled in a single block. Such a control block is called a main control valve(MCV). In this paper, we analyzed the working principle and the particular purpose of the design of all valves included in the MCV system. To Examine the reliability of the analysis model, the pressure drop of the MCV at each port was measured. The authors developed an analytical model of the control valve(main spool, load poppet, pressure relief, make up, and regeneration). The authors considered the notch shape of the spool while developing the analytical models of the main spool valve. Most importantly, at the stage before the analysis model was applied in the design tuning, the reliability was ensured by comparing the analysis results with the test results. This paper showed a process of developing an analysis model that can be utilized in the design and tuning stages.

A Study on the Characteristic of Remote Control Valve Using Simulation X (SimulationX를 이용한 Remote Control Valve의 특성 분석에 관한 연구)

  • Jeong, Yoo Seong;Chung, Won Jee;Lee, San Sung;Lee, Jung Min;Choi, Kyoung Shin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.78-84
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    • 2017
  • Compared to other types of power, hydraulic energy is the most commonly used for heavy vehicles and ships because it has fewer location and space constraints, and its controllability can be maintained even under adverse conditions. Operators have controlled a main control valve of ship winches by pushing or pulling the lever, which is directly connected to the spool. However, because of the spatial arrangement, the importance of remote control valves has emerged. In this paper, experiments of the hysteresis characteristics were performed by analyzing the remote-control valve using a valve tester and RA2300. The validity was verified by comparing with the analytical model using SimulationX as the hydraulic analysis program. This study examined the effects of the spool's notch (Non, End-mill, and Spherical) and the effects of stiffness and pre-load of the spool spring on Spool stroke, open area, and hysteresis characteristics. It is considered possible to reduce the cost and the, trial and error process in designing remote-control valves in the future.

Design of a Half-Circle Shape UWB Antenna (반원 형태의 UWB 안테나 설계)

  • Lee Hyo-Kyoung;Lee Jung-Nam;Jang Hwa-Yeol;Park Jong-Kweon
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.16 no.9 s.100
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    • pp.932-940
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    • 2005
  • In this paper, a planar half-circle shape ultra-wideband(UWB) antenna fed by CPW is designed, fabricated and measured for UWB communications. Within the UWB band(3.1 GHz${\~}$10.6 GHz), 5.15 GHz${\~}$5.825 GHz frequency band is used by IEEE 802.1la WLAN applications. It may be necessary to notch out this band to avoid interference with IEEE 802.1la WLAN. Therefore, we have proposed three kinds of UWB antennas having a notch function, such as a rectangular slot, a hat-shaped slot a circle-shaped slot. The notch frequency of the proposed antenna can be adjusted by controlling the slot length or slot width. From the measured results, the proposed antennas show a good gain flatness except the IEEE 802.1la WLAN frequency band and have a reasonable agreement with simulated results.