• Title/Summary/Keyword: Notch design

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An Automated Process Planning System of Lead Frame for Progressive Working (반도체 리드프레임의 프로그레시브 가공을 위한 공정설계 자동화 시스템)

  • Kim, Jae-Hun;Yun, Ji-Hun;Kim, Cheol;Kim, Byeong-Min;Choe, Jae-Chan
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.554-561
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    • 1998
  • This paper describes a research work of developing a computer-aided design of lead frame semicon-ductor with piercing operation which is very precise for progressive working. An approach to the sys-tem is based on to knowledge-based rules. Knowledge for the system is formulated from plasticity theories experimental results and the empirical knowledge of field experts. This system has been writ-ten using AutoLISP to AutoCAD on a personal computer and is composed of three main modules which are input and shape treatment production feasibility check and strip-layout module. Based on the knowledge-based rules the system is designed by considering several factors such as material and thickness of product complexities of blank geometry and punch profile, and availability of press. Also strip-layout drawing generated by piercing operation according to punch profiles considered V-notch dimple. pad chamfer spank cavity punch camber and cross bow of lead frame is displayed in graphic forms. This system can be used by a novice who may not have any knowledge of tool design and will invrease efficiencies to the designer in this field.

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Discretized solenoid design of a 1.5 T and a 3.0 T REBCO whole-body MRI magnets with cost comparison according to magnetic flux

  • Wonju Jung;Geonyoung Kim;Kibum Choi;Hyunsoo Park;Seungyong Hahn
    • Progress in Superconductivity and Cryogenics
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    • v.25 no.4
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    • pp.75-80
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    • 2023
  • Rare earth barium copper oxide (REBCO) materials have shown the possibility of high-temperature superconductor (HTS) magnetic resonance imaging (MRI) magnets due to their elevated transition temperature. While numerous MRI magnet designs have emerged, there is a growing emphasis on estimating the cost before manufacturing. In this paper, we propose two designs of REBCO whole-body MRI magnets: (1) 1.5 T and (2) 3.0 T, the standard center field choices for hospital use, and compare their costs based on conductor usage. The basis topology of the design method is based on discretized solenoids to enhance field homogeneity. Magnetic stress calculation is done to further prove the mechanical feasibility of their construction. Multi-width winding technique and outer notch structure are used to improve critical current characteristic. We apply consistent constraints for current margins, sizes, and field homogeneities to ensure an equal cost comparison. A graph is plotted to show the cost increase with magnetic flux growth. Additionally, we compare our designs to two additional MRI magnet designs from other publications with respect to the cost and magnetic flux, and present the linear relationship between them.

Optimal Design of Stator Shape for Cogging Torque Reduction of Single-phase BLDC Motor (단상 BLDC 전동기의 코깅토크 저감을 위한 고정자 형상 최적설계)

  • Park, Young-Un;So, Ji-Young;Chung, Dong-Hwa;Yoo, Yong-Min;Cho, Ju-Hee;Ahn, Kang-Soon;Kim, Dae-Kyong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.11
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    • pp.1528-1534
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    • 2013
  • This paper proposes the optimal design of stator shape for cogging torque reduction of single-phase brushless DC (BLDC) motor with asymmetric notch. This method applied size and position of asymmetric notches to tapered teeth of stator for single-phase BLDC motor. Which affects the variation of the residual flux density of the permanent magnet. The process of optimal design included the extraction of the sampling point by using Latin Hypercube Sampling(LHS), and involved the creation of an approximation model by using kriging method. Also, the optimum point of the design variables were discovered by using the Genetic Algorithm(GA). Finite element analysis was used to calculate the characteristics analysis and cogging torque. As a result of finite element analysis, cogging torque were reduced approximately 39.2% lower than initial model. Also experimental result were approximately 38.5% lower than initial model. The period and magnitude of the cogging torque were similar to the results of FEA.

Effect of Compressive Strength and Curing Condition on the Direct Tensile Strength Properties of Ultra High Performance Concrete (압축강도 및 양생조건에 따른 초고성능 콘크리트의 직접인장강도 특성)

  • Park, Ji Woong;Lee, Gun Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.2
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    • pp.175-181
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    • 2017
  • The purpose of this study is evaluating the characteristics of tensile strength of UHPC and examining tensile performance of notched specimens by direct tensile test. For test variables, 120, 150, and 180MPa of target design standard strength were aimed at. With general water curing and $90^{\circ}C$ high temperature steam as curing conditions, the properties were reviewed. Overall, it was represented that the specimens of notch-type direct tensile strength concrete was effective in inducing central cracks compared with existing direct tension specimens. Through this, it was judged that data construction with high reliability was possible. Above all, in a graph of direct tensile strength and strain, in the case of steam curing at high temperature, there was great difference of initial tensile strength compared with water curing. As passing of ages, an aspect that the difference gradually decreased was shown. Maximum tensile strength was found to increase steadily with increasing age for all target design strengths in water curing, in the case of steam curing, the tendency to increase significantly due to the initial strength development effect at 7 days of age. The initial crack strength increases with age in case of underwater curing, in the case of steam curing, it was higher than that of water curing in 7 days, while the strength of 28 days was lowered. In this part, it is considered necessary to examine the arrangement condition of the steel fiber.

Evaluation of Structural Behavior of Connections in Precast Arch Structures (프리캐스트 아치구조의 이음부 구조 거동 평가)

  • Shim, Chang Su;Kim, Dong Chan;Choi, Dae;Jin, Kyung Seok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.36 no.5
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    • pp.747-756
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    • 2016
  • In this paper, a connection details for precast arch structures was proposed. Experiments were performed to evaluate structural performance of the loop connection details satisfying current design requirements and of alternative details for improvement of constructability. Precast arch specimens considering the current design requirements showed higher structural capacity than a cast-in-place arch specimen. Crack width at the connection of arch crown showed smaller value than 0.2 mm due to increased compression force by the applied vertical load. Strengthening by wire-mesh at notch area of the connection improved initial crack control capability. Connection detail with couplers and headed bars showed similar capacity to the reference specimen. The alternative details to improve constructability of reinforcements can be used without decreasing structural performance. Specimens with smaller internal diameter of mandrel and shorter loop splicing than the current design codes showed worse behavior in terms of crack width control.

Design of flexure hinge to reduce lateral force of laser assisted thermo-compression bonding system (레이저 열-압착 본딩 시스템의 Lateral Force 감소를 위한 유연 힌지의 설계)

  • Lee, Dong-Won;Ha, Seok-Jae;Park, Jeong-Yeon;Yoon, Gil-Sang
    • Design & Manufacturing
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    • v.14 no.3
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    • pp.23-30
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    • 2020
  • Laser Assisted Thermo-Compression Bonding (LATCB) has been proposed to improve the "chip tilt due to the difference in solder bump height" that occurs during the conventional semiconductor chip bonding process. The bonding module of the LATCB system has used a piezoelectric actuator to control the inclination of the compression jig on a micro scale, and the piezoelectric actuator has been directly coupled to the compression jig to minimize the assembly tolerance of the compression jig. However, this structure generates a lateral force in the piezoelectric actuator when the compression jig is tilted, and the stacked piezoelectric element vulnerable to the lateral force has a risk of failure. In this paper, the optimal design of the flexure hinge was performed to minimize the lateral force generated in the piezoelectric actuator when the compression jig is tilted by using the displacement difference of the piezoelectric actuator in the bonding module for LATCB. The design variables of the flexure hinge were defined as the hinge height, the minimum diameter, and the notch radius. And the effect of the change of each variable on the stress generated in the flexible hinge and the lateral force acting on the piezoelectric actuator was analyzed. Also, optimization was carried out using commercial structural analysis software. As a result, when the displacement difference between the piezoelectric actuators is the maximum (90um), the maximum stress generated in the flexible hinge is 11.5% of the elastic limit of the hinge material, and the lateral force acting on the piezoelectric actuator is less than 1N.

Progressive Process Design of Integrated Part for Mobile Phone (모바일 폰용 일체형 부품의 프로그레시브 성형공정 설계)

  • Chang, M.J.;Kim, G.H.;Lee, C.J.;Kim, B.M.;Lee, S.B.;Ko, D.C.
    • Transactions of Materials Processing
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    • v.20 no.2
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    • pp.110-117
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    • 2011
  • The purpose of this work is to develop of a press forming process for mobile phone battery cover as an alternative to the current manufacturing process by laser welding. This press forming process consists of a combination of bending, side pressing and side bending operations. The dimensional error for each process was investigated by finite element(FE) analysis and the Taguchi optimization method. The spreading of the cover width in the side pressing process was adjusted by modifying the blank shape with a notch. The over-bending method was adopted to compensate the spring-back which occurs after bending. Forming experiments were performed to verify the reliability of the developed press forming process. In addition, the strength of the product was evaluated to verify the suitability of the battery cover manufactured with this new press forming process. The results of the forming experiments indicate that the dimensional accuracy of the battery cover is within the required tolerance. The strength of the battery cover was evaluated to 547N which is larger than required strength of 400N.

An UWB Design of Plane Bow-Tie Monopole Antenna (평면형 보우타이 모노폴 안테나의 초광대역 설계)

  • Kim, Tae-Woo;Choi, Kyoung;Hwang, Hee-Yong
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.25 no.12
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    • pp.1212-1218
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    • 2014
  • This paper proposes a planar bow-tie UWB antenna by modifying the ground patch of a reference bowtie-monopole antenna satisfying low band of UWB. The proposed antenna was implemented with five-angled ground patch to be operated in whole UWB band, while the reference antenna had a ground patch of half circle type. The measured return loss satisfies less than -10 dB in 3.1~10.6 GHz, except 4.9~5.8 GHz rejection band. The measured radiation pattern is almost the same with that of the monopole antenna. The radiation gain reduction is about 8 dB at rejection band.

Design of 100mW Frequency Tripler Operating at 7 GHz (7 GHz 대역 100 mW 주파수 3체배기의 제작)

  • Roh, Hee-Jung;Joo, Jae-Hyun;Koo, Kyung-Heon
    • Journal of Advanced Navigation Technology
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    • v.14 no.1
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    • pp.20-26
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    • 2010
  • In this paper, a frequency tripler has been designed with 100mW medium-power using P-HEMT. It is designed to obtain 7.2 GHz frequency at the output that is an integer multiple of 2.4 GHz input frequency by using nonlinear device that produces 3rd harmonic. The frequency tripler is designed by using load-pull simulation. To suppress the 2nd and fundamental, notch filter is used for the frequency tripler. The tripler is designed to obtain about 21dBm output power with 15 dBm input, i.e., 6 dB conversion gain and the suppression of 20 dBc at fundamental, and 30 dBc at the second harmonics.

Design of Antenna for UWB Application notched WLAN-Band (무선랜 대역 저지특성을 갖는 UWB 안테나 설계)

  • Kim, Kab-Ki
    • Journal of Advanced Navigation Technology
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    • v.13 no.5
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    • pp.714-719
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    • 2009
  • In this paper, a compact antenna with band-rejected characteristic for Ultra-Wideband(UWB) applications is proposed. The designed antenna not only shows sufficient impedance bandwidth but has band-rejected characteristic for the frequency band of 5.15~5.825GHz limited by IEEE 802.11a and HIPERLAN/2. To obtain both properties of wideband band rejection, the techniques of a partial ground plane and embedded thin U-slot into planar radiator are used respectively. A designed antenna satisfied a VSWR less than 2:1 for the frequency band of 3.1~10.3GHz with band rejection of 4.90~5.92GHz.

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