• Title/Summary/Keyword: Nondestructive measurement

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Feasibility Study on Ultrasonic Velocity for Evaluation of Microstructure and Quality of Cast Iron (초음파 속도 측정에 의한 주철의 미세구조 및 품질평가 가능성 검토)

  • Choi, C.Y.;Hyun, C.Y.;Byeon, Jai-Won
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.2
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    • pp.155-161
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    • 2012
  • It was attempted to evaluate the microstructure and quality of various types of cast iron by ultrasonic velocity measurement. Three types of commercial gray cast iron and ductile cast iron were used for this investigation, respectively. One type of the ductile cast iron was heat-treated as a function of annealing time to produce different microstructure. Ultrasonic velocity measurement, microstructural analysis (pearlite area fraction, graphite length and nodularity), and hardness measurement were performed to find empirical correlations among these parameters. Ultrasonic velocity of ductile cast iron was markedly faster than that of gray cast iron. Ultrasonic velocity decreased with the decrease of fraction of pearlite structure. As a quality monitoring parameter of cast iron, potential of ultrasonic velocity was suggested.

Investigation on Guided Wave Dispersion Characteristics for Metal Thin Films (금속 박막의 유도초음파 분산 특성 연구)

  • Kim, Miso;Cho, Seung Hyun;Jang, Gang-Won;Lee, Seung-Seok;Park, Ik-Keun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.3
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    • pp.233-240
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    • 2014
  • In this study, we investigated the dispersion characteristics of guided waves in thin films. Dispersion curves are essential for understanding not only the behavior of ultrasonic waves, but also the mechanical properties of thin films. Matrix techniques are presented for modeling ultrasonic waves in multilayered structures before being used to calculate the dispersion curves for Al-steel and Al-composite specimens. When compared with the dispersion curves obtained using the commercial program (Disperse), the dispersion curves generated from the transfer matrix method show its validity. These developed methods are used to obtain dispersion curves for Al thin films deposited on a Si substrate. The resulting dispersion curves enable observation of both dispersive and non-dispersive behavior for the guided waves, depending on the thickness of the thin films.

A Study on Adaptable Non-contact Shape Inspection System (적응형 비접촉 형상 검사에 관한 연구)

  • Kang, Young-June;Park, Nak-Gyu;Lee, Dong-Hwan
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.2
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    • pp.74-80
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    • 2005
  • A new dimension measuring method for the measurement of diameter of an object has been developed using laser triangulation. The 3D data of an object was calculated from the 2 dimensional image information obtained by the laser stripe using the laser triangulation. The system that use existing theory can measure the diameter of hole not only in a normal plane but also ill an incline plane. However, in the existing theory, since the lens with fixed feral length was used, the area of measurement was fixed. The simplest way to solve this problem is to change distance between a CCD camera and object. Other way is to use a zoom lens having variable focal length. In this paper, the zoom lens with variable focal length was used. Therefore, we ran experiment with magnification that is optimized according to size of object using zoom lens with variable focal length.

Dimension Measurement of Nuclear Fuel Rods Using an Image Processing Technology (영상처리기술에 의한 핵연료봉의 제원 측정)

  • Koo, D.S.;Min, D.K.;You, G.S.;Shin, H.S.;Hong, K.P.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.2
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    • pp.79-84
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    • 1999
  • An image processing technology was developed to measure the dimension of nuclear fuel rods and the diameter of nuclear fuel rods was measured by this method. It was confirmed that parameters such as camera-to-specimen distance. camera location, light intensity and light characteristic would affect dimension measurement of nuclear fuel rods. The percent relative error and percent standard deviation of measuring the diameter of nuclear fuel rods using image processing method were 4.88%, ${\pm}3.34%$ while the percent relative error and percent standard deviation using conventional method were 12.7%, ${\pm}9.72%$, respectively. The accuracy of diameter measurement of nuclear fuel rods using image processing method was about 3 times as high as that using conventional method.

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Measurement of Ultrasonic Nonlinearity Parameter of Fused Silica and Al2024-T4 (Fused Silica와 Al2024-T4의 비선형 파라미터 측정)

  • Kang, To;Lee, Taekgyu;Song, Sung-Jin;Kim, Hak-Joon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.1
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    • pp.14-19
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    • 2013
  • Nonlinearity parameter is an inherent property of materials measuring fundamental acoustic amplitude($A_1$) and second harmonic amplitude($A_2$). However, measurement of $A_1$ and $A_2$ has complex calibration procedure, many researchers prefer to measure relative nonlinearity parameter rather than absolute nonlinearity parameter. But, relative nonlinearity parameter is only detect materials degradation with various degradation samples, it is limited application in determining third order elastic constants of materials. Therefore, in this study, the piezoelectric detection method is adopted to measure absolute nonlinearity parameter due to experimental simplicity compare to capacitive detector. Linearity of measurement system is verified by $A_1^2vsA_2$ plot, and we measured ultrasonic nonlinearity parameters of fused silica and Al2024-T4.

Development of Tomographic Scan Method for Industrial Plants (산업공정반응기의 감마선 전산 단층촬영기술 개발)

  • Kim, Jong-Bum;Jung, Sung-Hee;Moon, Jin-Ho;Kwon, Taek-Yong;Cho, Gyu-Seong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.1
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    • pp.20-30
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    • 2010
  • In this paper, a new tomographic scan method with fixed installed detectors and rotating source from gamma projector was presented to diagnose the industrial plants which were impossible to be examined by conventional tomographic systems. Weight matrix calculation method which was suitable for volumetric detector and statistical iterative reconstruction method were applied for reconstructing the simulation and experimental data. Monte Carlo simulations had been performed for two kinds of phantoms. Lab scale experiment with a same condition as one of phantoms, had been carried out. Simulation results showed that reconstruction from photopeak counting measurement gave the better results than from the gross counting measurement although photopeak counting measurement had large statistical errors. Experimental data showed the similar result as Monte Carlo simulation. Those results appeared to be promising for industrial tomographic applications, especially for petrochemical industries.

Defects Evaluation at Lap Joint Friction Stir Welding by Lock-in Ultrasound Infrared Thermography (위상잠금 초음파 적외선열화상에 의한 겹치기 마찰교반용접부의 결함 평가)

  • Choi, Man-Yong;Park, Hee-Sang;Park, Jeong-Hak;Kang, Ki-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.2
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    • pp.104-109
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    • 2010
  • Lap joint friction stir welding(LFSW) is an relatively new solid state joining process. A6061-T6 aluminium alloy has gathered wide acceptance in the fabrication of light weight structures requiring a high strength to weight ratio and good corrosion resistance. Test methods used in this paper, lock-in thermography, a phase difference between the defect area and the healthy area indicates the qualitative location and size of the defect. In this paper, the defects detected from the thermal image of mechanical properties for weld were evaluated and compared by the lock-in infrared thermography technique.

Development of Magnetic Sensor for Measurement of the Cable Tension of Large Scale Bridge (대형교량 케이블 장력 측정을 위한 자기센서 개발)

  • Park, Hae-Won;Ahn, Bong-Young;Lee, Seung-Seok;Kim, Jong-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.4
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    • pp.339-344
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    • 2007
  • Safety of large scale cable in bridge is very important because it may cause the unwanted catastrophic failure. Although the proof load were considered at the design stage, its soundness must be monitored continuously because the cable may be broken out without warning by the variable external load. The cable tension of in-use structures has been mainly measured by the resonance method and its use has been limited because of relatively large measurement uncertainty. Recently a new magnetic method was developed and its reliability is known to be good for evaluating the cable tension. In this study a system which can deliver the calibrated load to the cable was developed and the measurement reliability of developed magnetic sensor according to the change of external load was analyzed quantitatively. The effect of magnetization frequency, bias magnetic field, and temperature on the sensor output was also evaluated.

Nondestructive Measurement of the Coating Thickness in the Simulated TRISO-Coated Fuel Particle Using Micro-Focus X-ray Radiography (마이크로포커스 X-선 투과 영상을 이용한 모의 TRISO 핵연료 입자 코팅 층 두께 비파괴 측정)

  • Kim, Woong-Ki;Lee, Young-Woo;Park, Ji-Yeon;Park, Jung-Byung;Ra, Sung-Woong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.2
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    • pp.69-76
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    • 2006
  • TRISO(tri-isotropic)-coated fuel particle technology is utilized owing to its higher stability at a high temperature and Its efficient retention capability for fission products In the HTGR(high temperature gas-reeled reactor). The typical spherical TRISO fuel panicle with a diameter of about 1mm is composed of a nuclear fuel kernel and outer coating layers. The outer coating layers consist of a buffer PyC(pyrolytic carbon) layer, Inner PyC(1-PyC) layer, SiC layer, and outer PyC(O-PyC) layer Most of the Inspection Items for the TRTSO-coated fuel particle depend on destructive methods. The coating thickness of the TRISO fuel particle can be nondestructively measured by the X-ray radiography without generating radioactive wastel. In this study, the coaling thickness for the simulated TRISO-coated fuel particle with $ZrO_2$ kernel Instead of $%UO_2$ kernel was measured by using micro-focus X-ray radiography with micro-focus X-ray generator and flat panel detector The radiographic image was also enhanced by image processing technique to acquire clear boundary lines between coating layers. The coaling thickness wat effectively measured by applying the micro-focus X-ray radiography The inspection process for the TRISO-coated fuel particles will be improved by the developed micro-focus X-ray radiography and digital image processing technology.

An experimental study on the in-process measurement of case depth for LASER surface hardening process (레이저 표면경화 공정에서 경화층깊이의 실시간 측정을 위한 실험적 연구)

  • Woo, H.G.;Park, Y.J.;Han, Y.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.2
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    • pp.66-75
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    • 1993
  • This paper proposes a monitoring method for nondestructive and in-process measurement of the case depth in LASER surface heat treatment process. The method is essentially an eddy-current method, and measures sensing coil's electrical impedance which varies with the changes of the material microstructure due to hardening. To investigate te validity of the proposed method a series of experiments were performed for various hardning depths. The results show that the relationship between the eddy- current sensor output and the changes in case depth is almost linear. This indicates that the eddy-current measuring method can be used as one of the possible monitoring method for mesauring the hardened depth in LASER heat treatment processes.

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