• Title/Summary/Keyword: Non-explosive actuator

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Non-explosive Separation Device Harnessing Spring Clamp and Shape Memory Alloy Wire (스프링 클램프와 형상기억합금 와이어를 이용한 비폭발식 분리장치)

  • Choi, Junwoo;Lee, Dongkyu;Hwang, Kukha;Lee, Minhyung;Kim, Byungkyu
    • Journal of Aerospace System Engineering
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    • v.9 no.2
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    • pp.7-12
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    • 2015
  • In this paper, we report a non-explosive separation device for a small satellite which utilize a shape memory alloy actuator and spring clamp. In order to increase the preload, the proposed device employs spring clamp that can generate high toque when the shape memory alloy actuator makes the cylinder key unlatch a holding ball effectively. Owing to simple design of separation device configuration, we could obtain good repeatability(up to 30 times activation). Conclusively, we could develop a non-explosive separation device which can reliably activate within 1.2 sec under high preload(up to 300kgf).

Non-Explosive Actuator Technology for Satellite Applications (인공위성용 비폭발식 분리장치 기술동향)

  • Lim, Jae-Hyuk;Kim, Kyung-Won;Kim, Sun-Won;Lee, Chang-Ho;Rhee, Ju-Hun;Hwang, Do-Soon
    • Current Industrial and Technological Trends in Aerospace
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    • v.7 no.1
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    • pp.97-104
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    • 2009
  • Successful separation of satellites from launch vehicles and release its appendages such as solar arrays and antennas are one of the most important tasks for mission accomplishment during in-orbit maneuver. Especially, specific release devices called NEA(Non-Explosive Actuator) have been widely adopted to perform safe separation and release due to its outstanding performance of low functional shock (below 500g), no contamination and easy handing as opposed to the pyroshock device. In the paper, various kinds of NEA and its history of development are reviewed along with a summary on the domestic research trend.

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Shape Memory Alloy Actuator and Spiral Spring Based Separation Actuator for Small Satellite (형상기억합금구동기와 태엽스프링을 이용한 소형위성용 분리장치)

  • Lee, Min-Hyoung;Son, Jae-Hwang;Kim, Young-Woong;Kim, Byung-Kyu
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.19 no.3
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    • pp.10-15
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    • 2011
  • The separation actuator for the small satellite should fix satellite appendages with high clamping force. After operation, it has to be separated from the satellite body without any damage on satellite system and release the appendages such as a solar panel and an antenna successfully. Therefore, we invent a non-explosive separation actuator for the small satellite which generates low shock and is resettable. In order to confirm performance of the proposed separation actuator, we carried out experiments for separation time, maximum preload for activation, and shock level.

Non-explosive Low-shock Separation Device for small satellite (소형 위성용 비폭발식 저충격 분리장치)

  • Park, Hyun-Jun;Tak, Won-Jun;Han, Bum-Ku;Kwag, Dong-Gi;Hwang, Jai-Hyuk;Kim, Byung-Kyu
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.5
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    • pp.457-463
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    • 2009
  • This paper describes the development of non-explosive separation(NES) device which can be equipped on a small satellite. It comprises mechanism itself and spring-type shape memory alloy(SMA) actuator. In order to design SMA actuator properly, the necessary actuation force is measured. Based on that result, SMA actuator is designed and fabricated. Finally, SMA actuator and the proposed mechanism are integrated. In order to evaluate performance of the developed NES, we carried out a response time test, preload test and shock level test. In near future, we expect to replace the imported NES device with the developed device.

Performance evaluation on the separation device activated by shape memory alloy actuator (형상기억합금을 이용한 소형 위성용 분리장치의 성능평가)

  • Choi, Junwoo;Lee, Dongkyu;Hwang, Kukha;Lee, Minhyung;Kim, Byungkyu
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.7
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    • pp.635-640
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    • 2015
  • In this paper, we report a non-explosive separation device for a small satellite which utilize a shape memory alloy actuator. Based on previous research, we try to increase the reliability of the proposed device by changing some components. It enables the proposed device to activate under high preload. Also, we confirm it generates low shock which is main advantage of non-explosive separation device. Finally, vibration test which mimics launching environment and thermal vacuum test which mimics space environment are carried out respectively. After each environment test, we confirm the proposed device is successfully activated. Conclusively, we develop a non-explosive separation device which can activate with low shock under high preload after shock and environment tests(vibration and thermal vacuum tests).

A Study on the Characteristics of Underwater Explosion for the Development of a Non-Explosive Test System (무폭약 시험 장치 개발을 위한 수중폭발 특성에 대한 연구)

  • Lee, Hansol;Park, Kyudong;Na, Yangsub;Lee, Seunggyu;Pack, Kyunghoon;Chung, Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.6
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    • pp.322-330
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    • 2020
  • This study deals with underwater explosion (UNDEX) characteristics of various non-explosive underwater shock sources for the development of non-explosive underwater shock testing devices. UNDEX can neutralize ships' structure and the equipment onboard causing serious damage to combat and survivability. The shock proof performance of naval ships has been for a long time studied through simulations, but full-scale Live Fire Test and Evaluation (LFT&E) using real explosives have been limited due to the high risk and cost. For this reason, many researches have been tried to develop full scale ship shock tests without using actual explosives. In this study, experiments were conducted to find the characteristics of the underwater shock waves from actual explosive and non-explosive shock sources such as the airbag inflators and Vaporizing Foil Actuator (VFA). In order to derive the empirical equation for the maximum pressure value of the underwater shock wave generated by the non-explosive impact source, repeated experiments were conducted according to the number and distance. In addition, a Shock Response Spectrum (SRS) technique, which is a frequency-based function, was used to compare the response of floating bodies generated by underwater shock waves from each explosion source. In order to compare the magnitude of the underwater shock waves generated by each explosion source, Keel Shock Factor (KSF), which is a measure for estimating the amount of shock experienced by a naval ship from an underwater explosionan, was used.

Non-explosive separation device using screw jack mechanism (나사잭 메커니즘을 이용한 비폭발식 분리장치)

  • Park, Hyun-Jun;Lee, Min-Su;Jo, Jae-Wook;Kim, Byung-Kyu
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.4
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    • pp.321-326
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    • 2010
  • The non-explosive release device using jack mechanism is designed and fabricated for the small satellite. As a triggering actuator for the release device, a piezo rotory motor with torque of more than $1.7kgf{\cdot}cm$ is employed to guarantee stable activation. For performance tests of separation device, we conducted release time test, preload test and shock test. The device was operated within 1.172sec and activated stably under load of 45kgf. Maximum shock was measured as 18G that is much less than the pyro-separation device produces. We confirmed the possibility as a satellite separation device through above presented tests.

The compatible non-explosive separation device for various pre-loads using the Ni-Cr wire and Kevlar rope (다양한 사전하중에 적용할 수 있는 Ni-Cr wire와 Kevlar rope를 이용한 위성 분리장치)

  • Hwang, Hyun-Su;Kim, Byung-Kyu;Jang, Young-Keun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.2
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    • pp.150-155
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    • 2013
  • We present a kevlar rope based Non-Explosive Actuator(NEA) device which has simple structure and is activated by burning Ni-Cr wire. Through performance test, we find it can be operated under various pre-load by simply changing turn number of Ni-Cr wire. It shows release time of 680ms and shock level of 110G under pre-load of 6.0kN. Launching environment and space environment tests are planned to verify performance of the NEA based on European Satellite Agency test manual. Conclusively, we expect the proposed NEA can be applicable to release solar panel and fairing separation.

Separation Device of Deployable SAR Antenna for satellite (위성용 전개형 SAR 안테나 구속분리장치 )

  • Junwoo, Choi;Bohyun, Hwang;Byungkyu, Kim;Dong-yeon, Kim;Hyun-guk, Kim
    • Journal of Aerospace System Engineering
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    • v.16 no.6
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    • pp.123-128
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    • 2022
  • This paper proposes a non-explosive separation device for the deployable SAR antenna. This device utilises a Ni-Cr wire to restrain the antenna's belt mechanism, and joule-heating is used to minimise the impact of deployment. After the Ni-Cr wire has been cut, the device is deployed through the preload of the belt mechanism. Considering the design load(99g) and preload conditions, FEM analysis for AL7050 and Ti was performed. This analysis revealed that the amount of deformation for AL7050 was 0.256 mm with a margin of +0.09. In addition, by performing orbital thermal analysis, the temperature distribution for AL7050 in the worst cold case is confirmed as -50 to +2℃ and -10 to +90℃ in the worst hot case. This analysis confirmed that the separation device would remain stable even in the worst environment.

Release Mechanism for small satellite using micro DC motor (소형 위성용 소형직류모터를 이용한 분리장치)

  • Tak, Won-Jun;Jo, Jae-Uk;Lee, Min-Soo;Kim, Byung-Kyu
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.8
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    • pp.767-773
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    • 2010
  • This paper describes development of a non-explosive separation device which can be equipped on small satellites. The spur geared micro DC motor, which has high reliability and advantage of price, is adopted as an actuator. The proposed separation device has resettability and it does not need extra jig to reload. In addition, the simple structure makes it easy to fabricate and assemble. To verify the performance of the proposed device, the response time tests, maximum preload tests and maximum shock level tests were performed. Also, through the vibration tests and thermal vacuum tests, feasibility of the proposed separation device was shown in launching and space environments. Therefore, we expect that the proposed separation device can replace the imported separation devices in near future.