• 제목/요약/키워드: Non-Circular Cutting

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VCM을 이용한 비원형 형상 가공의 궤적 오차 시뮬레이션 (Simulation of tracking errors for non-circular cutting using voice coil motor)

  • 황진동;곽용길;김선호;안중환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.57-58
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    • 2006
  • A Simulation model is developed to minimize the path tracking errors when the non-circular cutting is done by a VCM(voice coil motor) driven tool. The relationship between PWM(Pulse Width Modulation) duty ratio and velocity of voice coil motor is theoretically derived from combining the circuit equation for the coils and the motion equation for the magnetic rod of the voice coil motor. The path tracking errors are showed differently according to the rotational speed, the number of segments and the control period in digital control. Given a required accuracy in the non-circular cutting, the optimal values for those parameters are determined based on the developed simulation model.

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비원형 단면의 선삭 가공시 발생하는 진동해석 (Vibration Analysis of a Lathe Performing Non-Circular Cutting)

  • 신응수;박정호
    • 소음진동
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    • 제10권2호
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    • pp.291-298
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    • 2000
  • This paper intends to provide an analytic vibrational model of non-circular cutting by a lathe and to investigate its stability criteria. A single degree-of-freedon model based on the orthogonal cutting theory has the characteristics of parametric excitation due to the nonlinear cutting force that changes periodically its direction as well as its magnitude. The Floquet theory has been applied to investigate the stability of the linearized system and the stability diagrams have been obtained with respect to the ovality, the cut velocity and the cut depth. Also nonlinear analysis has been performed to verify the linear analysis and compare the results with those from circular cutting. Results show that a critical cut depth is decreased as the ovality is increased while a critical cut velocity is increased as the ovality is increased. Also, a good agreement in critical conditions has been observed between the linear and nonlinear analyses for the ovality less than 2%. Accordingly, the linear analysis can be said to be applicable for most practical oval cuttings whose ovality are much less than 2%.

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웨이퍼 가공기에서 회전 원판의 동특성에 미치는 불균일 장력의 영향 분석 (Analysis of Non-uniform Tension Effect on Dynamic Characteristics of Spinning Circular Plates in the Wafer Cutting Machine)

  • 임경화
    • 소음진동
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    • 제8권2호
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    • pp.324-330
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    • 1998
  • The forced vibration analysis of the outer-clamped spinnig annular disk with arbitrary in-plane is formulated to investigate the influence of non-uniform tension on the cutting accuracy of wafer cutting machine. The arbitrary in-plan force along the outer edge of an annular plate is expressed as a Fourier series. Galerkin method and modal superposition method are employed to obtain the forced responses under the static force and the impulse force in astationary coordinate. Through qualitative and quantitative analyses, it can be found that forced and impulse responses are sensitive to the non-uniformity of in-plane force, which can bring a bad effect to the accuracy of wafer cutting process. Also, in case of a spinning disk with non-uniform in-plane force, critical speed is required to define in a different way, compared with conventional definition in axi-symmetrical spinning disk.

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중장비 붐을 가공하기 위한 특수 공구의 개발 (Development of Special Tool of Boom for Heavy Equipment)

  • 정황영;송두상;홍준희
    • 한국생산제조학회지
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    • 제25권2호
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    • pp.149-155
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    • 2016
  • The purpose of this study is to develop special tools used to extend the tool life for the boom of heavy equipment. The boom of heavy equipment is manufactured by cutting the inner and outer surface with respect to the assembly site essential. In particular, when cutting the inner surface, entry of the tool is difficult owing to the limited size of the inner diameter and non circular cutting. In addition, the productivity is poor because the use of the cutting tool made of the SKH material. Therefore, it is necessary to develop a special tool for machining heavy equipment boom to extend tool life and to improve productivity. The special tool developed this study has the form of a holder and tip. The tip was created by applying a commercially available tungsten carbide insert.

트라이볼로지 기소의 멀티접촉에서 전기접촉저항 모델해석에 관한 연구 (Analysis of Electrical Contact Resistance Model in Multi-Contact of Tribological Elements)

  • 김청균
    • Tribology and Lubricants
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    • 제12권4호
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    • pp.52-59
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    • 1996
  • The results of the electrical contact conductivity of multi-contact spots accounting the surface roughness and the non-conductive films of different origins such as air, water, cutting oil, and machining oil are presented. The array of metal spheres compressed between two flat plates has been used for simulation of the contact behavior of multiple contact of solids, under normal loading. Measurement of electrical contact resistance has been made using the equipment providing the adequate accuracy in the range of micro Ohms. The data on electrical contact resistance have been compared with theoretical predictions using the multiple contact model of constriction resistance. The effect of single spot number and array on conductivity of contact has been evaluated. The results of the experiments show that the contact resistance are closely related to the number of loading cycles, form of surface roughness, and presence of non-conductive films that reduce the size of the real electrical contact spots.

비선형 소자 탐지 시스템용 원편파 다중 공진 안테나의 설계 (Design of Circularly Polarized Multi Band Antenna for Non-Linear Junction Detector System)

  • 김정원;민경식;박찬진;정재환;이삭;권해찬
    • 한국전자파학회논문지
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    • 제23권3호
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    • pp.292-299
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    • 2012
  • 본 논문은 비선형 소자 탐지기용 다중 공진 원편파 안테나의 설계를 제안한 것이다. 광대역으로 설계하기 위해, CPW 급전 방법이 고려되었다. 원편파를 구현하기 위해, 축비는 방사 소자에 $45^{\circ}$ 기울어진 슬롯과 방사 패치 가장자리의 커팅 크기에 의해 제어되었다. 관심 대역인 2.4~2.44 GHz, 4.84~4.92 GHz, 7.28~7.36 GHz에서 측정된 반사 손실, 대역폭, 축비, 편파 패턴과 이득은 시뮬레이션 값과 잘 일치하였다

터빈발전기의 Steam Path 전용 CAD/CAM시스템 (A CAD/CAM System for Steam Paths of Turbine Generators)

  • 김영일;김덕수;전찬수
    • 한국CDE학회논문집
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    • 제10권4호
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    • pp.254-261
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    • 2005
  • The purpose of this research is to develop a method for cutting non-circular holes on a bent thick plate. Generally in order to cut the holes on the large plates, a special-purpose 5-axis machine is needed. However, such a machine is unavailable in most of the machine shops. This paper provides a description of such a method that utilizes a general-purpose 5-axis water-jet machine in place of the special-purpose machine: First, the bent piece is transformed into a flat plate, where the shape of the holes is reconstructed by considering deformation during bending. Then, after a 5-axis NC data is generated, the holes on the flat plate are cut using the 5-axis water-jet machine. The final step is to return to its, original shape by bending the plate with its newly-cut holes. The proposed methodology is implemented as a dedicated system by customizing a commercial CAD/CAM system. Some illustrations are provided throughout the paper in order to show the validity of the proposed methods and the developed system.

직물형 유리섬유로 보강된 원통형 단판적층재의 휨 강도 성능 평가 (Bending Strength Performance Evaluation of Glass Fiber Cloth Reinforced Cylindrical Laminated Veneer Lumber)

  • 이인환;홍순일
    • Journal of the Korean Wood Science and Technology
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    • 제44권3호
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    • pp.415-423
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    • 2016
  • 원통형 단판적층재는 단판 테이프를 원형 실린더에 감아서 제작된 제품이다. 단판 테이프는 단판을 직사각형으로 제단한 후 섬유 수직방향으로 재봉하여 제작하였다. 단판의 수종과 재봉사의 종류 및 재봉사의 조합을 다르게 제작한 단판테이프로 인장강도 실험이 실시되었다. 라디에타 소나무 단판에 강화 재봉사를 사용하여 재봉선 3줄로 제작한 단판 테이프의 인장강도 성능이 가장 우수하였다. 또한 단판 테이프의 이격 및 끊어짐 현상이 개선되어 원통형 단판 적층재의 작업성이 향상되었다. 원통형 단판적층재는 단판 테이프의 종류와 직물형 유리섬유의 보강 유무 및 단판 적층 수를 다르게 제작하여 낙엽송 원목과 휨강도 성능을 비교 검토하였다. 직물형 유리섬유를 체적비 11%로 보강한 시험편은 휨 파괴계수가 보강하지 않은 시험편보다 65% 향상되었다. 재봉선 2줄 단판 테이프로 제작한 원통형 단판적층재는 단판 테이프 간 Butt joint에서 파단이 발생하였다. 하지만 재봉선 3줄 단판 테이프로 제작한 원통형 단판적층재는 섬유방향으로 파단이 발생하였다.