• Title/Summary/Keyword: Non-Cement Mortar

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Studies on two bay and three storey infilled frame with different interface materials: Experimental and finite element studies

  • Muthukumar, S.;Satyanarayanan, K.S.;Senthil, K.
    • Structural Engineering and Mechanics
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    • v.64 no.5
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    • pp.543-555
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    • 2017
  • The non-linear behaviour of integral infilled frames (in which the infill and the frame are bonded together with help of various interface materials) is studied both experimentally and numerically. The experiments were carried out on one-sixth scale two-bay and three-storey reinforced concrete frames with and without infill against static cyclic loading. Three interface materials - cement mortar, cork and foam have been used in between the infill and the frame. The infill, interface and the frame are bonded together is called integral frame. The linear and non-linear behaviors of two dimensional bare frame and integral infilled frame have been studied numerically using the commercial finite element software SAP 2000. Linear finite element analysis has been carried out to quantify the effect of various interface materials on the infilled frames with various combinations of 21 cases and the results compared. The modified configuration that used all three interface materials offered better resistance above others. Therefore, the experiments were limited to this modified infilled frame case configuration, in addition to conventional (A1-integral infilled frame with cement mortar as interface) and bare frame (A0-No infill). The results have been compared with the numerical results done initially. It is found that stiffness of bare frame increased by infilling and the strength of modified frame increased by 20% compare to bare frame. The ductility ratio of modified infilled frame was 42% more than that of the conventional infilled frame. In general, the numerical result was found to be in good agreement with experimental results for initial crack load, ultimate load and deformed pattern of infill.

Properties of Non-Sintered Cement Mortar using Alkali and Sulfate Mixed Stimulants Accroding to Curing Method (양생방법에 따른 알칼리 및 황산염 복합자극제를 사용한 비소성 시멘트 모르타르의 특성)

  • Park, Sung-Joon;Kim, Ji-Hoon;Hyung, Won-Gil
    • Journal of the Korea Concrete Institute
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    • v.27 no.3
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    • pp.237-244
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    • 2015
  • Entering the 20th century since the industrial revolution, the cement has been widely used in the field of construction and civil engineering due to the remarkable development of construction industry. However, result from that development, each kind of industrial by-products and waste and the carbon dioxide generated in the process of cement production cause air pollution and environmental damage so earth is getting sick now slowly. Therefore, we have to recognize importance about this. It means that the time taking specific and long-term measures have come. In this research paper, as substitution of the cement generating environmental pollution, we investigate the hydration reaction of non-Sintered Cement mortar mixed with GBFS, active stimulant of alkaline and sulphate series by using SEM and XRD, mechanical and chemical properties according to the curing method. As a result of this experiment, NSC realized outstanding strength for water curing and steam curing. It means that it has a good possibility as substitution of cement. From now on, it can be used for structure satisfying specific standard. We expect to find a substitution of outstanding cement by progressing continuous research making the best use of pros and cons according to the curing method.

Effect of Impurities Included in the Domestic Waste Phosphogypsum on Hydration of Portland Cement (국산 인산석고에 함유된 불순물들이 Portland Cement의 수경성에 미치는 영향)

  • 인식환;정형진
    • Journal of the Korean Ceramic Society
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    • v.18 no.4
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    • pp.237-246
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    • 1981
  • The effects of impurities, included in the by-produced phosphogypsum from the dihydrate process, on the hydration of portland cement were studied. Six gypsums were adopted in this study; four different raw phosphogypsums from domestic fertilizer plants, a reprocessed phosphogypsum and a reagent grade pure gypsum. Cements with differing $SO_3$ content, were synthesized by grinding two different commercial clinkers and the above six gypsums together. The effects of the impurities were investigated by measuring the setting time, the non-evaporable water coatent, X-ray phase analysis of cement pastes and the compressive strength of cement mortar specimens. It was found that the soluble $P_2O_5$ known as one of injurious impurities on the hydration of portland cement, included in the demestic raw phosghoypsum cxneedigply by far the specified amounts of the Korean Industrial Standards (L9005), and retarded the setting time severely, thus the strength development of cement was delayed at the earlier stage of hydration.

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Strength of Non-Sintered Cement Mortar Using Ferro-nickel Slag Aggregate (페로니켈 슬래그 골재를 활용한 비소성 시멘트 모르타르의 강도 특성)

  • Youn, Min-Sik;Na, Hyeong-Won;Hyung, Won-Gil
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.17-18
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    • 2022
  • Carbon dioxide emissions in the construction sector account for 38% of all industries, and environmental destruction is occurring due to indiscriminate use of natural resources. The purpose of this study is to develop by-product aggregate Non-Sintered Cement(NSC) that can replace sand used as natural aggregate and Portland cement. Therefore, Ground Granulated Blast Furnace Slag, Type C Fly Ash and Type F Fly Ash are used to replace cement, and water granulated ferro-nickel slag(FNS) is used to replace aggregate. The flow, compressive strength and flexural strength of the formulation using sand as an aggregate and the formulation replacing 100% FNS were compared. As a result of the experiment, the formulation using FNS had higher overall strength than the formulation using sand, and as the substitution rate of Type C fly ash increased, the strength was the best. Formulation using FNS is more fluid than using sand. Through this study, we show the possibility of 100% substitution of FNS and its applicability to secondary concrete products of by-product aggregate NSC.

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Chemical resistance of Non-Sintered Cement Mortar using Inorganic Industrial Wastes as activator (무기계 산업폐기물을 자극제로 이용한 비소성 시멘트 모르타르의 내화학성)

  • Mun Kyoung Ju;Lee Chol Woong;Park Won Chun;Soh Yang Seob
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.607-610
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    • 2005
  • If cement can be manufactured with industrial byproducts such as granulated blast furnace slag(GBFS), phosphogypsum(PG), and waste lime(WL) instead of clinker as its counterproposal, there would be many advantages, including maximum use of these industrial byproducts for high value-added resources, conservation of natural resources and energy by omitting the use of clinker, minimized environmental pollution problems caused by $CO_2$ discharge, and reduction of the production cost. This research investigates the chemical resistance of NSC mortar added PG and WL to GBFS as sulfate and alkali activators. The result of experiment of chemical resistance, showed that NSC is very excellent in acid resistance and seawater resistanc. Such a reasons are that the hydrate like CSH gel and ettringite formed dense pore structure of NSC matrix.

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A Study on the Spalling Properties of Polymer Modified Cement Mortar Using Polypropylene Fiber (폴리프로필렌 섬유를 혼입한 폴리머 시멘트 모르타르의 폭렬특성에 관한 연구)

  • Kim, Min-Sung;Sim, Sang-Rak;Ryu, Dong-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.4
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    • pp.305-311
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    • 2020
  • Polymer modified cement mortar (PCM) can improve the performance of adhesion strength, flexural strength, chemical resistance, etc., compared with cement mortar, and is widely used when repairing RC structures. However, PCM causes a burst in an environment with high temperature and fire rate, which causes problems in the stability of the structure. In this study, for the purpose of developing explosive reduction PCM, the polymer mixing ratio is 2%, 4%, 6%, the fiber length is 6mm, 12mm, 6+12mm, and the PP fiber mixing rate is 0.05 Vol% and 0.1 Vol%. Furnace heating experiment (600℃, 800℃) was carried out. As a result of comparative analysis of the explosive properties, it was confirmed that the explosive reduction effect due to the fiber incorporation was insufficient when the polymer mixing amount was 6% or more.

An Experimental Study on Electromagnetic Properties in Early-Aged Cement Mortar under Different Curing Conditions (양생조건에 따른 초기재령 시멘트 모르타르의 전자기 특성에 대한 실험적 연구)

  • Kwon, Seung-Jun;Song, Ha-Won;Maria, Q. Feng
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.5A
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    • pp.737-746
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    • 2008
  • Recently, NDTs (Non-Destructive Techniques) using electromagnetic(EM) properties are applied to the performance evaluation for RC (Reinforced Concrete) structures. Since nonmetallic materials which are cement-based system have their unique dielectric constant and conductivity, they can be characterized and changed with different mixture conditions like W/C (water to cement) ratios and unit cement weight. In a room condition, cement mortar is generally dry so that porosity plays a major role in EM properties, which is determined at early-aged stage and also be affected by curing condition. In this paper, EM properties (dielectric constant and conductivity) in cement mortar specimens with 4 different W/C ratios are measured in the wide region of 0.2 GHz~20 GHz. Each specimen has different submerged curing period from 0 to 28 days and then EM measurement is performed after 4 weeks. Furthermore, porosity at the age of 28 days is measured through MIP (Mercury Intrusion Porosimeter) and saturation is also measured through amount of water loss in room condition. In order to evaluate the porosity from the initial curing stage, numerical analysis based on the modeling for the behavior in early-aged concrete is performed and the calculated results of porosity and measured EM properties are analyzed. For the convenient comparison with influencing parameters like W/C ratios and curing period, EM properties from 5 GHz to 15 GHz are averaged as one value. For 4 weeks, the averaged dielectric constant and conductivity in cement mortar are linearly decrease with higher W/C ratios and they increase in proportion to the square root of curing period regardless of W/C ratios.

Study of Non Sintered Cement Mortar Using Nanoslag and Alkali Activator (나노슬래그와 알칼리 자극제를 활용한 비소성 시멘트 모르타르에 관한 연구)

  • Jeong, Sung-Wook;Lim, Nam-Gi
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.6
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    • pp.61-66
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    • 2010
  • As global warming has had harmful effects on the environment, the construction industry has made efforts to reduce the amount of $CO_2$ generated in the process of cement production. There is an urgent need for an alternative material that can replace cement. To improve the initial strength and economical efficiency pointed out as problems, this research was conducted for Blast Furnace Slag (BFS), an industrial byproduct. Non-sintering cement (NSC) was used by minimizing the amount of high-priced alkali activators. By using Nano-technology, fineness has been maximized, to enhance the initial strength of BFS. This research is based on non-sintered cement replaced by nano-slag using alkali activators, and the fundamental properties and quality of the non-sintered cement were investigated. A variety of activators were used, up to 10 percent of the slag weight. This research aims to present fundamental data through a comparative analysis of flexural strength, compressive strength, time of setting, diabetic temperature, and rising heat.

Strength Properties of Non-cement Matrix by Using Recycled Aggregates and Sludge from Ready-Mixed Concrete (레미콘의 슬러지 고형분과 회수골재를 사용한 무시멘트 경화체의 강도특성)

  • Ryu, Dong-Woo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.4
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    • pp.477-482
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    • 2016
  • This study investigates the expressions characteristics of compression strength depending on the condition of fresh concrete and cured concrete by producing Non-cement mortar and concrete only with solidified sludge in the dehydrated cake form, recycled concrete and premixed materials(BS, FA) in order to actively use remicon recycling water as resources, rather than as construction waste material. After treating wastewater of pH 12.5 or more with alkali activator and after promoting BS hydration reaction, the amount of BS inflow was found to be increased and compression strength was increased accordingly: these results coincide with the analysis results of TG-DTA and SEM.

A Study on Analytical Method for Energetically-Modified Reject Fly Ash Using Transmission Electron Microscope (투과전자현미경을 이용한 활성 잔사회 분석에 관한 연구)

  • Jeong, Jae-Hyun;Chu, Yong-Sik
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.201-202
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    • 2016
  • Energetically-modified material using reject fly ash was manufactured to investigate the effect of the material on strength characteristic of cement mortar. In order to modify reject fly ash, a vibration mill was used. after grinding process, the defects in the alignment of atom was checked using transmission electron microscope. It was found that the compressive strength values of 28 days-cured specimens using energetically-modified reject fly ash (ERFA) were higher than that of mortar with non-ground reject fly ash.

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