• Title/Summary/Keyword: Non-Cement Mortar

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Strength Characteristics of Non-Sintered Cement Mortar Utilizing Ferro-Nickel Slag as Fine Aggregate (페로니켈슬래그를 잔골재로 사용한 비소성 시멘트 모르타르의 강도 특성)

  • Ryu, Ji-Su;Jang, Kyung-Su;Na, Hyeong-Won;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.4
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    • pp.359-367
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    • 2023
  • This experimental study investigates the replacement of conventional Portland cement and sand with non-sintered cement and ferro-nickel slag to formulate eco-friendly cement mortar. The examination aimed to understand the strength properties of non-sintered cement mortar using ferro-nickel slag as fine aggregate by classifying mortar production types, fine aggregates, and curing methodologies. From flexural and compressive strength tests, it was observed that non-sintered cement mortars, incorporating ferro-nickel slag as fine aggregate, exhibited superior strength when compared to both plain mortar and steam-cured non-sintered mortar. This increased strength is attributed to the influence of the particle size, density, and absorption capabilities of the ferro-nickel slag. Furthermore, X-ray Diffraction(XRD) analyses of the mortars verified the presence of MgO, a component of ferro-nickel slag, in the form of a composite oxide. This finding substantiates the consistent strength manifestation of non-sintered cement mortars utilizing ferro-nickel slag as a fine aggregate.

Fluidization characteristics of Non-sirtered cement mortar using blast furnace slag and fly ash (고로슬래그와 플라이애시를 이용한 비소성 시멘트 모르타르의 유동화 특성)

  • Byun, Hui-Jae;Na, Hyeong-Won;Hyung, Won-Gil
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.186-187
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    • 2022
  • The purpose of this study was to give fluidizing properties to non-sirtered cement made using by-products that can replace Portland cement by using a fluidizing agent. Blast furnace slag, C-type fly ash, and F-type fly ash were used for non-sirtered cement, and sand was used for aggregate. The amount of fluidizing agent used was fixed at 1%, and the water-cement ratio (W/C) was different by setting the binder blending ratio of the non-sintered cement differently, and the fluidity test and flow were compared. As a result of the experiment, when the flow standard was 170mm when the fluidizing agent was used, the fluidizing properties were shown at an average water-cement ratio (W/C) of 36%. Through this study, it was confirmed that the fluidizing properties appeared when the fluidizing agent was used in non-sintered cement.

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Burn-up Characteristics of Polymer-Modified Cement Mortar Used for Building Repair (고온시에서의 폴리머 시멘트 모르타르의 연소특성에 관한 연구)

  • Kim, Hyung-Jun;Noguchi, Takahumi
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.295-298
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    • 2012
  • Repair and strengthening is necessary to extend the service life of existing buildings. Polymer-modified cement mortar (PCM) has been extensively used as a high performance material particularly for finishing and repairing works in concrete building because of itsexcellent adhesion, waterproofing, resistance to chemical attack, and workability. As PCM contains organic polymer, it is necessary to clarify its properties at high temperature under fire, on which sufficient data are not available. This paper evaluated the burn-up characteristics of polymer-modified cement mortar with cone calorimeter test, non-combustibility test and flammability test with experimental parameters such as the types of polymer, unit-polymer content, polymer-cement ratio and thickness of the specimen.

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Properties of Compressive Strength after Accelerated Carbonation of Non-Sintered Cement Mortar Using Blast Furnace Slag and Fly Ash (고로슬래그 미분말과 플라이애시를 사용한 비소성 시멘트 모르타르의 촉진 탄산화에 따른 압축 강도 특성)

  • Ryu, Ji-Su;Na, Hyeong-Won;Hyung, Won-Gil
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.297-298
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    • 2023
  • In the concrete industry, efforts are being made to reduce CO2 emissions, and technologies that collect, store, and utilize CO2 have recently been studied. This study analyzed the change in compressive strength after the accelerated carbonation test of Non-Sintered Cement(NSC) mortar. Type C Fly Ash and Type F Fly Ash were mixed in a 1:1 ratio and then mixed with Blast Furnace Slag fine powder to produce NSC. The mortar produced was cured underwater until the target age. In addition, an accelerated carbonation test was conducted under the condition of a concentration of 5 (±1.0%) of CO2 gas for 14 days. The mortar compressive strength was measured before and after 14 days of accelerated carbonation test based on the 7th and 28th days of age. As a result of the experiment, the compressive strength was improved in all binder. In general, the compressive strength of NSC mortar subjected to the accelerated carbonation test was similar to that of Ordinary Portland Cement(OPC) mortar not subjected to the accelerated carbonation test.

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Plastic Shrinkage and Durability Characteristics of Fiber Reinforced Polymer-Modified Mortars (섬유보강 폴리머 시멘트 모르타르의 초기수축균열 및 내구특성)

  • Won Jong Pil;Jang Pil Sung;Kim Myeong Kyun;Kong Tae Woong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.156-159
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    • 2004
  • The intention of this study is to reduce the plastic shrinkage of the polymer modified cement mortar using the PVA fiber. The durability of PVA fiber reinforced polymer cement mortar was also evaluated. The test results of PVA fiber reinforced polymer modified cement mortar were compared with plain polymer modified cement mortar(non-fiber). In conclusion, PVA fiber reinforced polymer modified cement mortar showed an ability to reduce the total crack area and maximum crack width significantly. Also. fiber reinforced polymer modified cement mortar show improved durability performance.

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Properties of Slag Cement Mortar with Liquid Red Mud Neutralized with Sulfuric Acid (황산으로 중화시킨 액상레드머드 첨가 슬래그시멘트 모르타르의 특성)

  • Kim, Sang-Jin;Kang, Suk-Pyo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.123-124
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    • 2022
  • In this paper, the characteristics of slag cement mortar added with neutralized liquid red mud with sulfuric acid and reduced pH were reviewed to improve the strength degradation of cement concrete added with liquid red mud. As a result, in the case of compressive strength up to 7 days, the strength of the cement mortar added with liquid red mud tends to increase compared to Plain. This shows that adding liquid red mud to cement mortar tends to increase the initial age strength, and the compressive strength on the 28th shows 74% of Plain when adding non-neutralized liquid red mud and 89% when adding sulfate neutralized red mud. Therefore, it is judged that the compression strength is improved by neutralizing the liquid red mud with sulfuric acid.

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Bond Properties of Polymer Cement Mortar to Reinforced Steel Bar (폴리머 시멘트 몰탈의 철근 부착특성 평가)

  • Park, Dong-Cheon;Cho, Gyu-hwan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.106-107
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    • 2013
  • The purpose of this study is to characterize the bonding properties between reinforced bar and re-emulsion polymer cement mortar through the pull off test. The properties of polymer cement mortar before and after hardening were measured. Spiral reinforced steel bar was used to control the brittleness fracture of test specimens. In addition polymer content as experimental factors, the types of reinforced bar and corrosion were considered as well. Non linear FEM analysis was carried out to expect the behavior of bonding interface under the certain load.

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50MPa Ternary Non-Cement Mortar Strength Development Mixing with Hybrid Fibers Cured by Room Temperature (상온양생에 의한 하이브리드 섬유를 혼입한 50MPa급 3성분계 무시멘트 모르타르 강도발현)

  • Cho, Sung-Won;Cho, Sung-Eun;Kim, Young-su
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.179-180
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    • 2020
  • CO2 emissions are caused by cement manufacturing process. To solve this problem construction industry are using industrial by-products to replace cement. In this study, three different industrial by products were used and mixed with hybrid fibers to enhance bond strength. As the result, Regardless of the mixing rate of silica fume, the compressive strength of the ternary non cent mortar was higher than that of OPC and binary. And mixed hybrid fibers cured by room temperature compressive strength were 23% higher than those without hybrid fibers.

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A finishing construction method for concrete floor and slab using the cement based self leveling mortar (시멘트계 SL재를 사용한 콘크리트슬래브 미장공법)

  • 손형호;이종열
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.10a
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    • pp.387-392
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    • 1994
  • Recently, as the problems according to lack of skilled labour and superior construction materials were gathering strength, there were required the advent of a special materials in building construction division. As a view of the point, the cement-based Self leveling mortar was developed for improvements of the former problems. The Self leveling mortar has the all kinds of the properties as followed the premixed products in plant, self-smoofhing, non shrinkgae etc, accordingly the finishing of concrete floor don't need skilled labour. The purpose of this study is to establish the introduction of a finishing construction method for concrete floor and slab using the cement-based self leveling mortar. Presented is a study on the basic properties of fresh and hardened self leveling mortar. To this end, an actual floor's finishing construction using the cement-based self leveling mortar was conducted in approximately 1,800㎡ floor as to compare the flatness and levelness after finighing.

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Flame Retardant Properties of Polymer Cement Mortar Mixed with Light-weight Materials for 3D Printing (3D 프린팅용 경량재료 혼입 폴리머 시멘트 모르타르의 난연특성)

  • Son, Bae-Geun;Song, Hun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.330-337
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    • 2021
  • 3D printing is not only at the fundamental study and small-scale level, but has recently been producing buildings that can be inhabited by people. Buildings require a lot of cost and labor to work on the form work, but if 3D printing is applied to the building, the construction industry is received attention from technologies using 3D printing as it can reduce the construction period and cost. 3D printing technology for buildings can be divided into structural and non-structural materials, of which 3D printing is applied to non-structural materials. Because 3D printing needs to be additive manufacturing, control such as curing speed and workability is needed. Since cement mortar has a large shrinkage due to evaporation of water, cement polymer dispersion is used to improve the hardening speed, workability, and adhesion strength. The addition of polymer dispersion to cement mortar improves the tensile strength and brittleness between the cement hydrate and the polymer film. Cement mortar using polymer materials can be additive manufacturing but it has limited height that can be additive manufacturing due to its high density. When light-weight materials are mixed with polymer cement mortar, the density of polymer cement mortar is lowered and the height of additive manufacturing, so it is essential to use light-weight materials. However, the use of EVA redispersible polymer powder and light-weight materials, additional damage such as cracks in cement mortar can occur at high temperatures such as fires. This study produced a test specimen incorporating light-weight materials and EVA redispersible polymer powder to produce exterior building materials using 3D printing, and examined flame resistance performance through water absorption rate, length change rate, and cone calorimeter test and non-flammable test. From the test result, the test specimen using silica sand and light-weight aggregate showed good flame resistance performance, and if the EVA redispersible polymer powder is applied below 5%, it shows good flame resistance performance.