• 한국분말재료학회지
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• 제29권3호
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• pp.240-246
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• 2022

Novel Ni- and Fe-based alloys are developed to impart improved mechanical properties and corrosion resistance. The designed alloys are manufactured as a powder and deposited on a steel substrate using a high-velocity oxygen-fuel process. The coating layer demonstrates good corrosion resistance, and the thus-formed passive film is beneficial because of the Cr contained in the alloy system. Furthermore, during low-temperature heat treatment, factors that deteriorate the properties and which may arise during high-temperature heat treatment, are avoided. For the heattreated coating layers, the hardness increases by up to 32% and the corrosion resistance improves. The influence of the heat treatment is investigated through various methods and is considered to enhance the mechanical properties and corrosion resistance of the coating layer.

• 한국분말재료학회지
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• 제24권3호
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• pp.242-247
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• 2017

In this study, the electroless nickel plating method has been investigated for the coating of Ni nanoparticles onto fine Al powder as promising energetic materials. The adsorption of nickel nanoparticles onto the surface of Al powders has been studied by varying various process parameters, namely, the amounts of reducing agent, complexing agent, and pH-controller. The size of nickel nanoparticles synthesized in the process has been optimized to approximately 200 nm and they have been adsorbed on the Al powder. TGA results clearly show that the temperature at which oxidation of Al mainly occurs is lowered as the amount of Ni nanoparticles on the Al surface increases. Furthermore, the Ni-plated Al powders prepared for all conditions show improved exothermic reaction due to the self-propagating high-temperature synthesis (SHS) between Ni and Al. Therefore, Al powders fully coated by Ni nanoparticles show the highest exothermic reactivity: this demonstrates the efficiency of Ni coating in improving the energetic properties of Al powders.

• 마이크로전자및패키징학회지
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• 제14권3호
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• pp.51-55
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• 2007

Ni-Fe 전해도금 시 전류밀도, 펄스주기와 전류인가 방식, 도금욕의 Fe 이온의 농도, 첨가제 등의 인자들이 도금 층의 조성, 표면형상, 표면 경도에 미치는 영향에 관하여 연구하였다. 시편에 가해지는 전류밀도, 전류인가방식과 Fe이온의 농도를 변화시킴으로써 Ni-Fe의 도금 층 내에 Ni-Fe의 조성을 조절하는 것이 가능하였고 또한 첨가제의 양을 변화시킴으로써 표면형상이 변화됨을 확인하였다. PC를 사용한 경우 직류를 사용한 경우보다 높은 $550{\sim}600Hv$의 경도값을 얻을 수 있었다. 사카린을 첨가한 경우 도금층의 잔류응력을 낮추어 균열이 없는 도금층을 얻었다. Ni-Fe의 단면의 조성을 분석함으로써 도금 층의 두께에 따른 조성의 변화를 확인하였다.

• 한국표면공학회지
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• 제41권6호
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• pp.312-324
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• 2008

In this study, the functional property as a super abrasive material was secured for CBN powder by the electroless Ni-P plating on the surface of the particle. The plating solution has been prepared to control the surface morphology by regulating surfactants and process conditions. The effects of processing parameters on the surface morphology of CBN powder was discussed. The results are summarized as follows; A stable plating tendency was achieved from 1 hour after quantitatively dropping reducing agent. It was observed that more than 50% of the weight gain was obtained by Ni-P coating on the surface of CBN super abrasive powder. The morphology of the Ni-P coating layer is consisted of botryoidal and spiky type and it could be controlled by regulating processing parameters. Superior characteristic in terms of surface morphology was found in the nonionic surfactant XL-80N. It was found that XL-80N considerably decreased surface tension of CBN powder and Ni-P alloy surface then enhance wettability as well as plating rate. Metal coated CBN powder as a raw material of resin bond wheel has been developed through this investigation.

• 한국재료학회지
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• 제8권9호
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• pp.849-855
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• 1998

20wt%NiCr이 크래드된 크롬카바이드 분말과 7wt%NiCr이 기계적으로 혼합된 크롬카바이드 분말을 이용하여 HVOF 용사된 용사층의 특성(미세조직, 결정상, 경도값 그리고 erosion rate)을 비교하였다. 용사상태의 미세조직강의 특성은 크래드분말의 경우에 primary $\textrm{Cr}_{3}\textrm{C}_{2}$상이 용사층에는 남아 있었으나 혼합분말의 경우에는 primary $\textrm{Cr}_{3}\textrm{C}_{2}$ 상은 용사층에 거의존재하지 않았다. 또한 XRD 분석결과 두 분말 모두 용사과정에서 크롬카바이드의 분해는 일어났으나 분해율은 크래드분말의 경우가 혼합분말보다 낮았다. 용사상태에서 경도값은 혼합분말의 경우가 높았으며 $1000^{\circ}C$까지 열처리 후 혼합분말의 경도값은 1665까지 증가하였으나 크래드분말은 $600^{\circ}C$를 정점으로 감소하는 경향을 보였다.

• 한국재료학회지
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• 제8권6호
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• pp.538-544
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• 1998

열차폐코팅층의 박리는 세라믹/금속접합층 계면에서 취성이 큰 스피텔의 생성, 금속과 세라믹의 열팽창계수의 차이, 세라믹층의 상변태, 코팅층의 잔류응력에 기인한다. 본 연구에서는 인코넬 713C에 전자빔 코팅 및 플라즈마 용사법으로 코팅된 안정화지르코니아/CoNiCrAIY 계면의 산화거동을 조사하기 위하여 $900^{\circ}C$에서 등온산화시험동안 생성되는 산화막층과 스피넬 생성 거동을 관찰, 분석하였다. 코팅 직후 코팅층에 고르게 분포하고 있는 Co,Ni,Cr,AI,Zr의 원소들이 산화시간에 따라 확산하여 산화반응을 하였다. 초기 20시간의 산화기시간에 안정화지르코니아/CoNiCrAIY 계면에 주요 성분이 $\alpha$-$AI_2O_3$인 산화막층이 생성되었고, CoNiCrAIY층에는 AI의 외부확산으로 인한 AI 결핍지역이 생성되었다. 산화시험동안 $\alpha$-AI2O층이 임계두께까지 성장한 후에 산화막층의 성장속도는 감소하였고, 안정화지르코니아/산화막층 계면에 스피넬, $Cr_2O_3$, $CO_2CrO_4$의 형성으로 인한 크랙이 관찰되었다.

• 한국자동차공학회논문집
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• 제24권3호
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• pp.285-293
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• 2016

The high velocity oxygen fuel(HVOF) thermal spray is a kind of surface modification techniques to produce the sprayed coating layer. This process is to form the coating layer after spraying the powder to molten or semi-molten state by the ultra-high speed at the high-temperature heat source and conflicting with a substrate. The efficiency of thermal spraying is dropped, however, because the semi-molten powder in a spray process become a factor that degrades the mechanical property by the formed pore within the coating layer. Therefore, it is necessary to melt completely the thermal spray powder in order to produce the coating layer with an optimal adhesive force. In this study, to improve the wear resistance, corrosion resistance and heat resistance, the plungers of high-speed and ultra-high pressure reciprocating hydraulic pumps used in ironworks are manufactured with STS $420J_2$ and are coated by the powders of WC-Co-Cr and WC-Cr-Ni including the WC of high hardness using a HVOF thermal sprayer developed in this laboratory. These are called by the surface-modified plungers. The surface roughness, hardness, and surface and cross-sectional microstructure of these two surface-modified and conventional ceramic plungers are measured and compared before operation with after operation for 100 days. It is found that the values of centerline average surface roughness and maximum height for conventional ceramic plunger are 9.5 to 10.8 and 5.2 to 5.7 times higher than those of surface-modified ones coated by WC-Co-Cr and WC-Cr-Ni because the fine tops and bottoms on surface roughness curve of conventional ceramic plunger are approximately 100 times higher than those of surface-modified ones. In addition, the pores and scratches in the surface microstructure are considerably formed in the order of conventional ceramic, WC-Cr-Ni and WC-Co-Cr surface-modified plungers. The greater the WC content of high hardness powder is less the change in the plunger surface.

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2008년도 추계학술대회 초록집
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• pp.11-12
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• 2008

Micron-sized Co-alloy T800 powder was coated on Inconel718 (IN718) using high velocity oxygen fuel (HVOF) thermal spraying by the optimal coating process (OCP) determined from the best surface hardness of 16 coatings prepared by Taguchi program. The surface hardness improved 140-160 % from 399 Hv of IN718 to 560-630 Hv by the coating. Porosity of the coating was 1.0-2.7 %, strongly depending on spray parameters. Both friction coefficients (FC) and wear traces (WT) of the coating were smaller than those of IN718 substrate at both $25^{\circ}C$ and $538^{\circ}C$. FC and WT of IN718 and coating decreased with increasing the surface temperature. Tensile bond strength (TBS) and fracture location (FL) of Ti64/T800 were 8,770 psi and near middle of T800 coating respectively. TBS and FL of Ti64/NiCr/T800 were 8,740 psi and near middle of T800 coating respectively. This showed that cohesion of T800 coating was 8,740-8,770 psi, and adhesion of T800 on Ti64 and NiCr was stronger than the cohesion of T800.

• 한국정보디스플레이학회:학술대회논문집
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• 한국정보디스플레이학회 2006년도 6th International Meeting on Information Display
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• pp.146-149
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• 2006

We developed new FED cathode film material that has catalysis function for graphite nano fiber. Using the cathode film with catalyst, we can simplify the FED process. It is composed of Cr, Fe-Ni catalyst. Fabricating FED panel with the film, we confirmed good emission performance of the panel.

• Journal of Electrochemical Science and Technology
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• 제13권1호
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• pp.54-62
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• 2022

The preparation of low-cost, simple, and scalable electrodes is crucial for the commercialization of water electrolyzers for H₂ production. Herein, we demonstrate the fabrication of cathodes through Mo-modified Zn phosphating of Ni foam (NiF) for water electrolysis, which has been largely utilized in surface coating industry. In situ growth of electrocatalytically active layers in the hydrogen evolution reaction (HER) was occurred after 1 min of phosphating to form ZnNiMoP_i, and subsequent thermal treatment and electrochemical activation resulted in the formation of ZnNiMoPO_xH_y. ZnNiMoPO_xH_y exhibited superior HER performance than NiF, primarily because of the increased electrochemically active surface area of ZnNiMoPO_xH_y compared to that of bare NiF. Although further investigations to improve the intrinsic electrochemical activity toward the HER and detailed mechanistic studies are required, these results suggest that phosphating is a promising coating method and will possibly advance the fabrication procedure of electrodes for water electrolyzers with better practical applications.