• Title/Summary/Keyword: Ni base superalloy

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A Study on Relationship between Hot Ductility Behavior and Hot Cracking Susceptibility in PTA Weld of Ni-based Superalloy (니켈기 초내열합금 PTA용접부의 고온균열감수성과 고온연성거동에 관한 연구)

  • Lee, Chung-Rae;Kim, Sung-Wook;Choi, Woo-Hyuk;Eom, Sang-Ho;Lee, Chang-Hee;Kim, Jae-Chul;Choi, Chul
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.40-42
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    • 2003
  • In general, nickel-base superalloy has been extensively used as land-based gas turbine blades and vanes. Plasma transferred arc welding(PTAW) has been considered as a repair welding process of nickel-base superalloy. This research evaluated the relationship between hot ductility behavior and hot cracking susceptibility in nickel-base superalloys. Ductility recovery rate of nickel base superalloys was found to be poor due to incipient melting and constitutional liquation. This seems to increase the hot cracking susceptibility.

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Improvement of the Weldability of Ni base Superalloy by using a New Powder Supply System (새로운 개념의 분말공급장치를 이용한 Ni기 초합금의 용접성 향상기술)

  • Chang, Yong Sung;Kim, Min Tae;Won, Jong Bum
    • Korean Journal of Metals and Materials
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    • v.46 no.4
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    • pp.241-248
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    • 2008
  • Gas turbine blades serviced for a period are usually repaired for reuse via "rejuvenation processes" including fluoride ion cleaning, brazing or welding, and recoating. Among these processes, the welding process is applied to rebuilt damaged parts of the blade in which welding materials being mostly Ni base superalloy are supplied in the form of powder or wire. When powder is used in the welding process, the uniform supply of powder is a very important factor for the uniformity of welding. According to our experience, the uniformity was very poor with the powder supply system only utilizing pressurized air flow. A new powder supply system was developed in which powder is supplied via air flow and simultaneously mechanically. The welding uniformity was much improved with this new system. In this study, the microstructure and mechanical properties of welded parts obtained from several kinds of powder using the new powder supply system were characterized.

Transient Liquid Phase Bonding of Directionally Solidified Ni Base Superalloy, GTD-111(III) - The Effect of Homogenizing and Aging on the Microstructures and Mechanical Properties - (일방향응고 Ni기초내열합금 GTD-111의 천이액상확산접합(III) - 미세조직 및 기계적 성질에 미치는 균질화처리 및 시효처리의 영향 -)

  • 강정윤;황형철;김인배;김대업;우인수
    • Journal of Welding and Joining
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    • v.21 no.3
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    • pp.78-84
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    • 2003
  • The changes of microstructure and hardness of TLP bonds of directionally solidified Ni base superalloy, GTD-111, with variation of homogenizing and aging treatment were investigated. The specimens were bonded at 1403K for 7.2ks using different insert metals such as MBF-50, MBF-80 and MBF-90 and they were homogenized at 1393K with various holding time. At center of bonded interlayer homogenized for hold time 30h, the contents of aluminum and titanium were approximately 90% and 95% of base metal, respectively. In this study, aging was performed at three different kinds : one step aging ; 1113K $\times$ 16h, two step aging ; 1113K $\times$ 10h ⇒ 1103K $\times$ 10h, three step aging ; 1113K $\times$ 10h ⇒ 1103K $\times$ 8h ⇒ 922K $\times$ 24h. ${\gamma}$' volume fraction and hardness of joints were high in the sequence of one step, two step and three step aging, whereas ${\gamma}$' volume fraction and hardness of joints obtained by three step aging treatment were higher than those of raw material. Tensile properties of joints bonded with MBF-80 and MBF-90, homogenized at 1393K for 30h and then three step aged became excellent than those of raw material, however, joint bonded with MBF-50 was poor.

Mechanical Properties for Welding Part on Ni Base Superalloy Material According to Heat Treatment Parameters (열처리조건에 따른 Ni기지 초합금 용접부의 기계적 특성)

  • Yang, Sung-Ho;Park, Sang-Yeol;Choi, Hee-Sook;Ko, Won;Chae, Na-Hyun;Kim, Moon-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.4
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    • pp.525-531
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    • 2007
  • The operating temperature has been increased to improve the efficiency of gas turbine. The most advanced Gas turbine is operated at above $1,500^{\circ}C$. Improvement in material and cooling method permit hot gas path component to run at increased temperature. But, the repair of blades which are developed with advanced manufacture technique is difficult to use normal welding. Most of gas turbine blades are made of precipitation harden nickel base superalloy, which is very hard to weld. Therefore, the employment of welding filler on blade is solid solution nickel base superalloy(Hastelloy X, Inconel 617). In this study, Tensile test in high temperature was conducted on welded GTD111DS with GTD111 to evaluate effect of variation of pre, post treatment. The result of this study showed that the specimen was treated with optimum pre and post treatment(preweld HT($1200^{\circ}C$), Post treatment($1100^{\circ}C$ HIP, $1200^{\circ}C$ + $1100^{\circ}C$ + $800^{\circ}C$ HT) is mush superior.

Mechanical Properties of Friction Stir Welded Ni-Base Superalloy (마찰교반접합된 니켈기 초합금의 기계적 특성)

  • Song, Kuk-Hyun;Nakata, Kazuhiro
    • Korean Journal of Materials Research
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    • v.21 no.7
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    • pp.410-414
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    • 2011
  • This study was carried out to evaluate the microstructures and mechanical properties of a friction stir welded Ni based alloy. Inconel 600 (single phase type) alloy was selected as an experimental material. For this material, friction stir welding (FSW) was performed at a constant tool rotation speed of 400 rpm and a welding speed of 150~200 mm/min by a FSW machine, and argon shielding gas was utilized to prevent surface oxidation of the weld material. At all conditions, sound friction stir welds without any weld defects were obtained. The electron back-scattered diffraction (EBSD) method was used to analyze the grain boundary character distributions (GBCDs) of the welds. As a result, dynamic recrystallization was observed at all conditions. In addition, grain refinement was achieved in the stir zone, gradually accelerating from 19 ${\mu}m$ in average grain size of the base material to 5.5 ${\mu}m$ (150 mm/min) and 4.1 ${\mu}m$ (200 mm/min) in the stir zone with increasing welding speed. Grain refinement also led to enhancement of the mechanical properties: the 200 mm/min friction stir welded zone showed 25% higher microhardness and 15% higher tensile strength relative to the base material.