• Title/Summary/Keyword: New production system

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A Study on the Status of Production Management & the New Model Build-up Approaching Control Technique System for Productivity Improvement in Korean Small-Medium Manufacturing Enterprises (생산성항상을 위한 중소제조기업의 생산관리 실시현황과 관리기법적응 체계모형설정)

  • 신용백
    • Journal of the Korean Professional Engineers Association
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    • v.33 no.2
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    • pp.62-67
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    • 2000
  • The trouble rank of business management of the small-medium manufacturing enterprises in Korea is constituted by that average 28.6% of production management in the worst trouble of business management from 1982 to 1999. The status of production management approaching problem is analyzed for Korean small-medium manufacturing enterprises and it us checked productivity improvement and requirement facts impede productivity improvement. It is expected to contribute much productivity improvement through a new established model of production management system and technique or tool for small-medium manufacturing enterprises in Korea.

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High performance MRP(Material Requirement Planning) system based on tree-structured BOM(Bill of Material) (트리 구조의 BOM(Bill of Material)에 기초한 고성능 MRP(Material Requirement Planning) 시스템)

  • Na Hong-Bum;Lee Hyung-Gon;Park Jin-Woo
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.601-602
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    • 2006
  • The primary role of MRP(Material Requirement Planning) is to make a production plan so that we have an exact quantity of right materials on needed time at right place. But the ignorance on capacity constraints makes some problems whenever production schedule is established. To increase the performance of MRP system, a novel approach which is based on new input data structure is suggested. The new input data structure includes all the information about Material BOM, Routing and resource data so that we can easily examine the usage of resources and generate higher performance production plans.

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Multi-Objective Modular Design Method Using Similarity Concept (유사도 개념을 이용한 다목적 모듈화 설계법)

  • Nahm, Yoon-Eui;Ishikawa, Haruo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.35 no.4
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    • pp.16-23
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    • 2012
  • At present, the significance of a new manufacturing system that can shift from 'mass production' and consider life cycles of a product is pointed out and extremely expected. In such a situation, it is recognized that the modular design, often called 'unit design,' is the important design methodology which realizes the new production system enabling 'cost reduction,' 'flexible production of a multi-functional artifact,' 'settlement of an environmental issue,' and so on. A module (unit) of a product is generally defined as 'the parts group made into the sub-system from a certain specific viewpoint.' So far, there have been many researches related to the modular design. However, they are often limited to a certain viewpoint (objective). This paper proposes a simple but effective method for multi-objective modular design. In the proposed method, a new design metric, called similarity index, is proposed to evaluate the modular design candidates from the multiple viewpoints.

SCP-Matrix based shipyard APS design: Application to long-term production plan

  • Nam, SeungHoon;Shen, HuiQiang;Ryu, Cheolho;Shin, Jong Gye
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.6
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    • pp.741-761
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    • 2018
  • A shipyard is an Engineer To Order (ETO) company that designs and manufactures new products when orders are placed. Various tasks are concurrently performed, thereby making process management considerably important. It is particularly important to plan and control production activities because production constitutes the largest part of the overall process. Therefore, this study focuses on the development of a production planning system based on an Advanced Planning System (APS). An APS is an integrated planning system that targets supply chain processes in accordance with the principles of hierarchical planning. In this study, a Supply Chain Planning Matrix (SCP-Matrix), which is used as a guideline for APS development, is designed through analysis of shipyard cases. Then, we define the process in detail, starting from long-term production plan as the initial application, and design and implement a long-term production planning system using a component-based development.

Current Issues on the Free Trade System for Dairy Industry (수입자유화와 낙농에 관한 소고)

  • Lee, Man-Jae
    • Journal of Dairy Science and Biotechnology
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    • v.14 no.1
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    • pp.43-56
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    • 1996
  • The world dairy industry has been driving their dairy policy on the basis of the self-supportihg principle. With progressing the GATT negotiation, the objective production amount has been reduced to maintain the optimum level, which decreasing the extra supply and over-stock before the U.R talks. The Oceania countries, where has the price competition capability, are continually increasing the milk production amount. Even through the USA is trying to increase their production amount with new export policy, the U.S.S.R collapse-down caused to decrease the milk production in world-wide basis. Because the U.S.S.R produced the highest amount of milk in the world. Moreover Europe Union countries, which recorded the half amount of dairy products in the world was decreasing their milk production. Therefore, about 4% of shortage is encountering at major dairy production countries in the standpoint of supply and demand. The drastic increasement of foreign dairy product import affects the domestic dairy industry with raw milk replacement and new dairy food demands creation since 1995, the initial period of free import system. Now, the domestic dairy industry are facing the inevitable problems such as the correction of producting and processing system. First of all, our dairy industry should resettle down the dairy production structure on the basis of self-supply of raw milk and offer the accurate dairy food informations. We still need to improve the raw milk quality. Also, more efforts are needed to have proper raw milk price policy. General domestic policies including the settlement of raw milk supply and demand, the reliability of inspection system in raw milk, ideal raw milk price system, centralization of raw milk collection, specially separated dairy organization should be improved legally in our dairy industry.

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DEVELOPMENT OF TRANSPLANT PRODUCTION IN CLOSED SYSTEM (PART II) - Irrigation Scheduling based on Evapotranspiration Rate-

  • Tateishi, M.;Murase, H.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11c
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    • pp.764-769
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    • 2000
  • A new transplant production system that produces high quality plug seedlings of specific crop has been studied. It is a plant factory designed to produce massive amount of virus free seedlings. The design concept for building this plant factory is to realize maximum energy efficiency and minimum initial investment and running cost. The basic production strategy is the sitespecific management. In this case, the management of the growth of individual plantlet is considered. This requires highly automated and information intensive production system in a closed aseptic environment the sterilized specific crops. One of the key components of this sophisticated system is the irrigation system. The conditions that this irrigation system has to satisfy are: 1. to perform the site specific crop management in irrigation and 2. to meet the no waste standard. The objective of this study is to develop an irrigation scheduling that can implement the no waste standard.

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Implementation of AR based Assembly System for Car C/pad Assembly (차체 C/Pad 조립을 위한 증강현실 기반의 조립시스템 구현)

  • Park, Hong-Seok;Choi, Hung-Won;Park, Jin-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.8
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    • pp.37-44
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    • 2008
  • Nowadays, the increasing global competition forces manufacturer to reduce the cost and time for implementation of manufacturing system. The AR(augmented reality) technology as a new human-machine interface introduces a noteworthy perspective for a new manufacturing system design. Using AR technology, a physically existing production environment can be superimposed with virtual planning objects. Therefore, the planning tasks can be validated without modeling the surrounding environment of the production domain during short process planning time. In this paper, we introduce the construction of AR browser and determine the optimal environment parameters for field application of AR system through lots of tests. And, many methods such as multi-marker coordinate system, division of virtual objects and so on, are proposed in order to solve the problems suggested from initial field test. Based on these tests and results, the test-bed of C/Pad assembly system is configured and robot program for C/Pad assembly is generated based on AR system.

A Comparative Study of Textile Printing and Traditional Screen Printing (디지털 텍스타일 프린팅과 재래식 스크린 날염의 비교연구)

  • 정용순
    • Archives of design research
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    • v.17 no.2
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    • pp.363-372
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    • 2004
  • In the new millenium of information and digital age, the vogue cycle has been gelling shorter and shorter and the individualistic and high quality preference of contemporary consumers drive the small quantity production by order. The traditional screen printing system can not hold the competitive edge anymore. In order to actively meet the demand of the fast evolving market, compete with other nations, and produce high value-added products, we need the new production system to meet the individual needs promptly. Mass production using the traditional screen printing system has the economic advantage of the production speed and cost. The digital textile printing system digitalizes the total process from the design to the printing and omits the separation and engraving. It is more suitable to produce the multiple item-small quantity and add more values to its products. It has also the advantage of less pollution problem.

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A Mathematical Model for Converting Conveyor Assembly Line to Cellular Manufacturing

  • Kaku, Ikou;Gong, Jun;Tang, Jiafu;Yin, Yong
    • Industrial Engineering and Management Systems
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    • v.7 no.2
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    • pp.160-170
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    • 2008
  • This paper proposes a mathematical model for converting conveyor assembly line to cellular manufacturing in complex production environments. Complex production environments refer to the situations with multi-products, variant demand, different batch sizes and the worker abilities varying with work stations and products respectively. The model proposed in this paper aims to determine (1) how many cells should be formatted; (2) how many workers should be assigned in each cell; (3) and how many workers should be rested in shortened conveyor line when a conveyor assembly line should be converted, in order to optimize system performances which are defined as the total throughput time and total labor power. We refer the model to a new production system. Such model can be used as an evaluation tool in the cases of (i) when a company wants to change its production system (usually a belt conveyor line) to a new one (including cell manufacturing); (ii) when a company wants to evaluate the performance of its converted system. Simulation experiments based on the data collected from the previous documents are used to estimate the marginal impact that each factor change has had on the estimated performance improvement resulting from the conversion.

Performance Analysis of Closed-Loop Production Systems with Random Processing Times and Machine Failures (랜덤가공시간과 기계고장이 존재하는 폐쇄형 생산시스템의 성능분석)

  • 백천현
    • Proceedings of the Korea Society for Simulation Conference
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    • 1999.04a
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    • pp.47-52
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    • 1999
  • In this paper we propose new approximate method for the performance analysis of closed-loop production system with unreliable machines and random processing times. The approximate method decomposes the production system consisting of K machines into a set of K subsystems, each subsystem consisting of two machines separated by a finite buffer. Then, each subsystem is analyzed by analyzing method n isolation. The population constraint of the closed-loop production system is taken into account by prescribing that the sum of average buffer level in the subsystems is equal to the number of customers in the closed-loop production system,. We establish a set of equations that characterizes unknown parameters of the servers in the subsystems. An iterative procedure is then used to determine the unknown parameters. Experimental results show that these methods provide a good estimation of the throughput.

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