• 반도체디스플레이기술학회지
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• 제20권1호
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• pp.77-82
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• 2021

Using a multi-array needle module developed for coating of high-density cylindrical microlens array (C-MLA), we have fabricated an anti-Moiré filter for LED screens. The Moiré phenomenon appears due to the interference between the array pattern of image sensors in a camera and the non-emission area (grid pattern) of a LED screen. To suppress it, we have employed poly(methyl methacrylate) (PMMA) and coated it on a glass substrate in the form of a grid and non-grid (parallel lines). We have rotated the needle module in order to increase the number of C-MLAs. With this scheme, we have fabricated the 150 mm × 150 mm anti-Moiré filters where 836 microlens lines are formed. They show the average width of 255.4 ㎛, the average distance between CMLs of 94.6 ㎛, and C-MLA width non-uniformity of 4.7%. We have shown that the Moiré patterns still appear in the presence of the parallel (non-grid)-type filter, whereas they disappeared completely by the grid-type filter. It is due to the fact that the Moiré patterns are diffused more effectively by the grid-type C-MLA.

• 한국재료학회지
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• 제28권6호
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• pp.324-329
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• 2018

Needle-like NiO protecting layers on NiCrAl alloy foam, used as support for hydrogen production, are introduced through electroplated Ni and subsequent microwave annealing. To improve the stability of the NiCrAl alloy foam, oxygen concentration of microwave annealing to form a needle-like NiO layer with good chemical stability and corrosion resistance is controlled in a range of 20 and 50 %. As the oxygen concentration increases to 50 %, needle-like NiO forms a dense coating layer on the NiCrAl alloy foam; this layer formation can be attributed to accelerated growth of the (200) plane. In addition, the increased oxygen concentration causes increased NiO/Ni ratio of the resultant coating layer on NiCrAl alloy foam due to improved rate of the oxidation reaction. As a result, the introduction of dense needle-like NiO layers formed at 50 % oxygen concentration improves the chemical stability of the NiCrAl alloy foam by protecting the direct electrochemical reaction between the electrolyte and the foam. Thus, needle-like NiO can be proposed as a superb protecting layer to improve the chemical stability of NiCrAl alloy form.

• 한국정밀공학회지
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• 제31권4호
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• pp.359-364
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• 2014

This paper describes the development of needle type probe that measures temperature and injects medicine for both diagnosis and treatment of musculoskeletal pain syndrome (MPS). The size of trigger points is from several micrometers to millimeter. Therefore, it is required to develop a medical device that is capable of not only finding the trigger points by temperature measurement, but also injecting medicine at the exact location for treatment. To challenge these difficulties, thermocouple was fabricated on the surface of a needle using metal deposition process. Special type of stainless-constantan thermocouple was achieved from the stainless body of a needle itself and deposited constantan metal film. In particular, parylene coating enables to limit the temperature sensitive area to the end of the needle tip. Fabricated needle type probe produces $3.25mV/^{\circ}C$ of thermoelectric sensitivity and compared its performance with commercial T-type thermocouple in animal muscle sample.

• 반도체디스플레이기술학회지
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• 제19권1호
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• pp.79-84
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• 2020

Unlike a printing process, it is difficult to pattern organic thin films in the longitudinal (coating) direction using a coating process. In this paper, we have investigated the feasibility of patterning organic thin films using needles. To this end, we have slot-coated an aqueous poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) (PEDOT:PSS) solution in the form of a fine stripe or large area and then applied the dual needle; one for discharging the main solvent of the underlying thin film and the other for sucking the dissolved thin film. We have found that the pattern width and depth increase as the moving speed of the plate decreases. However, it is observed that the sidewall slope is very gentle (the length of the slope is of the order of 200 ㎛) due to the fact that the discharged main solvent is widely spread and then isotropic etching occurs. With this scheme, we have also demonstrated that a fine stripe can be obtained by scanning the dual needle closely. To demonstrate its applicability to solution-processable organic light-emitting diodes (OLEDs), we have also fabricated OLED with the patterned PEDOT:PSS stripe and observed the insulation property in the strong light-emitting stripe.

• 대한약침학회지
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• 제25권4호
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• pp.382-389
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• 2022

Objectives: The Korean Industrial Standard (KS) for sterile acupuncture needles was established in 2009 based on research on the quality control of acupuncture needles. We aimed to determine the quality of acupuncture needles available in South Korea in 2021 by examining their surface condition and chemical composition using field-emission scanning electron microscopy (FE-SEM) and energy-dispersive X-ray spectroscopy (EDS). Methods: In South Korea, there are 23 brands of acupuncture needles, and we examined 10-15 needles from each brand, resulting in a total of 285 needles. The microstructures of the needles were assessed by SEM. Using SEM images, we evaluated the acupuncture needle tips for the following defects/aspects: scratches, lumps, detached coating, bent tip, and tip sharpness. EDS was used to determine the chemical composition of the selected acupuncture needles. Results: Overall, 88.4% of 285 needles were found to have at least one type of abnormality. The most frequently observed abnormalities were scratches and dents on the surface (68.1%), followed by detached coating (63.2%), and lumps (61.8%); blunt tips were observed in about 24% of them. Of 252 needles with at least one defect, 86.9% had two or more types of defects. The ratio of the number of needles with any defect to that of needles without any defect varied among brands, ranging from 50% to 100%. Regarding foreign materials, higher proportions of Si and O were observed on the needles, indicating incomplete or detached silicone coating. Conclusion: The quality of acupuncture needles varied among brands, suggesting that further improvements can be made through various inspection methods.

• 한국생산제조학회지
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• 제26권3호
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• pp.285-291
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• 2017

Micro-needles are used as transferring devices for sampling of tiny constitute substances from biological bodies. Typically, nickel is used as a coating to improve the rigidity of micro-needles. This study introduces the methodology to manufacture a WC needle with very high hardness and toughness. Micro-EDM technology was used to manufacture micro-needles with holes $130{\mu}m$ in diameter and $2300{\mu}m$ in length. A micro-needle was aligned to the micro-EDM electrode using a custom two degree-of-freedom alignment system. A three-step manufacturing technique was developed to drill a micro-hole using a WC electrode. In the first process, an electrode $105{\mu}m$ in diameter was used to make a hole. Electrodes of 90 and $105{\mu}m$ diameters were used in the second and third process, respectively. Consequently, a WC micro-needle with an inner hole of $135{\mu}m$ diameter, length of $2300{\mu}m$, and outer diameter of $300{\mu}m$ was developed.

• 공업화학
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• 제31권5호
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• pp.514-519
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• 2020

흑연 소재는 높은 구조적 안정성 및 낮은 가격으로 리튬 이차전지 음극소재로 이용되고 있다. 또한, 탄소 소재의 낮은 속도 특성을 개선하려는 탄소 코팅 연구가 활발히 진행되고 있다. 탄소 코팅은 화학적 반응을 이용하는 CVD 코팅, 용매를 사용하는 습식 코팅, 기계적 충돌에 의한 건식 코팅으로 나뉜다. 본 논문에서는 습식 코팅 공정에서 사용 용매에 따라 탄소 전구체(피치)의 일부만 사용될 수 있는 문제와 용매 제거에 의한 환경 문제를 해결하고자 건식 공정인 고속 분쇄/코팅 공정을 이용하여 리튬 이차전지 음극용 탄소 소재를 제조하였다. 침상 코크스와 피치의 무게비는 8 : 2 wt.%으로 하고, 고속 분쇄/코팅 공정을 이용하여 침상 코크스의 분쇄와 피치의 코팅을 통한 구상화를 진행하였을 때, 침상 코크스의 모서리 면이 피치로 코팅되는 것을 확인하였다. 이 소재를 2400 ℃ 고온 열처리를 진행한 결과 피치 코팅되지 않은 소재와 비교하여 초기용량과 효율은 큰 차이를 보이지 않았으나, 10C/0.1C 속도 특성에서 41.8%의 성능이 향상되었다. 고속 분쇄/코팅 공정을 통해 제조된 소재는 고속 방전용 리튬 이차전지 음극 소재에 사용될 수 있을 것으로 생각된다.

• 감성과학
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• 제25권4호
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• pp.45-52
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• 2022

최근 신체활동에 대해 인식하는 센서와 그 제품군에 대한 관심 및 수요가 증가하고 있다. 특히 유연하고 연신이 가능하며 사용자의 생체신호를 감지할 수 있는 웨어러블 소재에 대한 개발이 주목받고 있다. 본 연구에서는 소수성 소재에 Micro Needle을 통해 미세 구멍을 형성한 후 SWCNT 분산용액에 대한 함침 효율을 향상시키는 실험을 수행하였다. 본 연구에서는 구멍을 뚫지 않은 소재를 대조(control) 군으로 함침을 진행, 비교 분석하였다. 센서의 전기전도도를 평가하기 위해 Strain UTM (Universal Testing Machine, UTM, Dacell)과 저항을 측정하는 멀티미터(Keysight)를 이용해 센서를 인장했을 때의 센서의 전기전도도를 측정하였다. 또한 센서의 내구성을 평가하기 위해 시료별로 500회 인장을 진행한 후에 센서의 전기전도도를 평가하였다. 그 결과 Needling을 한 센서의 전기전도성이 Needling을 하지 않은 센서에 비해 최소 16배 이상 뛰어남을 알 수 있었다. 또한 센서의 초기 저항에 비해 게이지 팩터도 우수해 센서로서 좋은 성능을 확인할 수 있었다. 이를 통해 친수성 소재에 비해 물성이 뛰어나지만, 높은 표면장력 때문에 함침 효율이 좋지 않았던 소수성 소재의 함침 효율을 높여 신체의 움직임을 더 효과적으로 감지하고 내구성과 활용 가능성이 뛰어난 센서를 제작했다.

• 한국재료학회지
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• 제27권10호
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• pp.563-568
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• 2017

In this study, the coating of an Al-Cr layer on the surface of a Zircaloy-4 alloy was carried out through plasma pretreatment coating and a laser surface melting process. Two different conditions for laser treatment, severe or minimal surface melting of the Zr alloy substrate, were applied to form the final coating. When there was significant surface melting of the Zr alloy, the solidification microstructure of the newly formed coating layer was mainly composed of needle-shaped $Al_3Zr$, Al(Cr) and $Al_7Cr$ phases. On the other hand, the solidification microstructure of the coating layer was mainly composed of Al(Cr) and $Al_7Cr$ phases when there was minimal surface melting of Zr base in the laser process. However, when the coating was maintained at $1100^{\circ}C$ for 2 hours, significant inter-diffusion occurred between the phases in the coating. As a result, the upper part of the coating layer was observed to mainly consist of $Al_3Zr$ and $Al_8Cr_5$ phases, regardless of the laser treatment conditions.

• 한국표면공학회지
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• 제42권4호
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• pp.161-168
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• 2009

Effects of TiN/Ti multilayer coating on the Ti-30Ta-xZr alloy surface were studied by using various experiments. The Ti-30Ta containing Zr (5, 10 and 15 wt%) were melted 10 times to improve chemical homogeneity by using a vacuum furnace. And then samples were homogenized for 24 hrs at $1000^{\circ}C$. The specimens were prepared for TiN/Ti coating by cutting and polishing. The prepared specimens were coated with TiN/Ti multilayers by using DC magnetron sputtering method. The analyses of coated surface and coated layer were carried out by field emission scanning electron microscope(FE-SEM), EDX, and X-ray diffractometer(XRD). From the microstructure and XRD analysis of Ti-30Ta-xZr alloys, The equiaxed structure was changed to needle-like structure with increasing Zr content. And $\alpha$-peak and elastic modulus increased as Zr content increased. The $\alpha$ and $\beta$ phase predominantly were found in the specimen containing high Zr content. According to the analysis of TiN/Ti coating layer, the surface defects and structures of Ti-30Ta-xZr were covered with TiN/Ti coating layer and surface roughness decreased.