• 소성∙가공
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• 제10권2호
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• pp.160-166
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• 2001

Uniaxial necking is studied for steel sheets with initial anisotropy. The state of anisotropy is continuously altered by subsequent tensile deformation at angles to the rolling direction. The orientations of orthotropy axes are changed before the onset of necking. A simple hardening rule which incorporates the rotations of orthtropy axes is proposed and the necking strains are predicted at angles to the rolling direction. Predicted results show good agreement with the experiments.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 추계학술대회논문집A
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• pp.452-457
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• 2000

The object of this study is to develop a reliable FEM simulation technique for the analysis of can making process using PAM-STAMP software. The processes consist of doming and necking in addition to drawing, redrawing. After body making process, this study analyzed the stability for internal pressure by simulating buckling test. Through these technique, we estimated the dome reversal pressure of steel D&I Can for various can profile and process conditions. From this study, we found the cause and mechanism of wrinkling during necking process. This mechanism is largely affected by can wall thickness and the clearance between knock out punch and necking die. The dome reversal pressure improves with increasing dome depth. These results validate the usefulness of the developed simulation technique for the analysis of body making process and optimization of the dome profile.

• 한국유체기계학회 논문집
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• 제14권3호
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• pp.10-17
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• 2011

Free energy based lattice Boltzmann method (LBM) has been used to simulate the contact angle and the bubble necking with large density ratio. LBM with the proper contact angle model is able to reduce the spurious currents and eliminate the singularity in the contact lines. The numerical results of the contact angles are satisfied with the Youngs law. For bubble necking flows, simulations are executed for various viscosities and contact angles. The phenomena of the bubble necking are simulated successfully and the subsequent results are presented. The present method is also applicable to the nucleate boiling flows.

• 소성∙가공
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• 제23권5호
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• pp.317-322
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• 2014

Bursting during tube hydroforming is preceded by localized necking. The retardation of the initiation of necking is a means to enhance hydroformability. Since high strain gradients occur at the necking sites, a decrease in local strain gradients is an effective way to retard the initiation of necking. In the current study, the expansion at potential necking sites was intentionally restricted in order to reduce the strain gradient at potential necking sites. From the strain distribution obtained from FEM, it is possible to determine strain concentrated zones, which are the potential necking sites. Prior to the hydroforming of a trailing arm, an incompressible material(such as lead) is attached to the tube where the strain-concentrated zone would contact the die. Due to the incompressibility of lead, the tube expansion is locally restricted, and the resultant strain extends to adjacent regions of the tube during hydroforming. After the first stage of hydroforming, the lead is removed from the tube, and the hydroforming continues to the final targeted shape without any local restriction. This method was successfully used to fabricate a complex shaped automotive trailing arm that had previously failed during traditional hydroforming fabrication.

• Design & Manufacturing
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• 제15권4호
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• pp.37-42
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• 2021

The tube necking process increases the thickness of the material, and some of the tube necking products require cutting on the inside of the formed product as a post-process. In order to prevent over-cutting or un-cutting due to increased thickness during cutting, it is necessary to know in advance the increase in thickness after forming. Therefore, in this study, the thickness change according to the tube necking was observed. Aluminum 3003-F and 6061-O were used for the materials used in the experiment, and necking was carried out up to 50% of the outer diameter of the tube through five processes. The two materials were formed under the same conditions, and the thickness of three points was observed in each process. In addition, the thickness increase of the two materials was compared, and the trend of thickness increase according to the cumulative necking ratio was observed. As a result of the experiment, both materials had the smallest thickness at the end of the formed product. In addition, as a result of comparing the thickness measurement values of the two materials, the maximum difference was 0.1mm, indicating that there was no difference in thickness between the two materials.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 춘계학술대회 논문집
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• pp.210-213
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• 2004

Based on plastic instability, analytical prediction of bursting failure on tube hydroforming processes under combined internal pressure and independent axial feeding is carried out. Bursting is irrecoverable phenomenon due to local instability under excessive tensile stresses. In order to predict the bursting failure, three different classical necking criteria such as diffuse necking criterion for sheet and tube, local necking criterion for sheet are introduced. The incremental theory of plasticity fur anisotropic material is adopted and then the hydroforming limit and bursting failure diagram with respect to axial feeding and hydraulic pressure are presented. In addition, the influences of the material properties such as anisotropy parameter, strain hardening exponent on bursting pressure are investigated. As results of the above approach, the hydroforming limit in view of bursting failure is verified with experimental results.

• 소성∙가공
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• 제13권7호
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• pp.629-634
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• 2004

Based on plastic instability, analytical prediction of bursting failure on tube hydroforming processes under combined infernal pressure and independent axial feeding is carried out. Bursting is irrecoverable phenomenon due to local instability under excessive tensile stresses. In order to predict the bursting failure, three different classical necking criteria such as diffuse necking criterion for sheet and tube, local necking criterion for sheet are introduced. The incremental theory of plasticity for anisotropic material is adopted and then the hydroforming limit and bursting failure diagram with respect to axial feeding and hydraulic pressure are presented. In addition, the influences of the material properties such as anisotropy Parameter, strain hardening exponent and strength coefficient on bursting Pressure are investigated. As results of the above approach, the hydroforming limit in view of bursting failure is verified with experimental results.

• 한국정밀공학회지
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• 제29권8호
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• pp.818-823
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• 2012

In order to predict necking behaviour of aluminium sheets, a crystal plasticity model is introduced in the finite element analysis of tensile test. Due to the computational limits of time and memory, only a small part of tensile specimen is subjected to the analysis. Grains having different orientations are subjected to numerical tensile tests and each grain is discretized by many elements. In order to predict the sudden drop of load carrying capacity after necking, a well-known Cockcroft-Latham damage model is introduced. The mismatch of grain orientation causes stress concentration at several points and damage is evolved at these points. This phenomenon is similar to void nucleation. In the same way, void growth and void coalescence behaviours are well predicted in the analysis. For the comparison of prediction capability of necking, same model is subjected to finite element analysis using uniform material properties of polycrystal with and without damage. As a result, it is shown that the crystal plasticity model can be used in prediction of necking and fracture behavior of materials accurately.

• 한국지반공학회논문집
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• 제34권4호
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• pp.27-35
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• 2018

본 연구의 목적은 현장타설말뚝에 발생한 네킹 결함을 평가하기 위해 전자기파의 적용성을 검증하는데 있다. 본 연구에서는 네킹 결함이 있는 직경 150mm, 길이 270mm의 소형 모형 말뚝에 대해 실험을 수행하였다. 말뚝에 모사된 결함은 총 4개이며, 이 중 두 개의 결함은 모형 말뚝의 서로 다른 면의 상부와 하부에 각각 모사되었으며, 나머지 두 개의 결함은 같은 면의 상부와 하부에 모사되었다. 전선을 철망을 이루고 있는 스테인리스 재질의 철사를 따라 설치하여 두개의 도체로 구성된 전송선로를 구성하였으며, time-domain reflectometer를 이용하여 전자기파를 송 수신하였다. 실험 결과, 모형 말뚝의 결함부와 선단부에서 전자기파의 반사 신호가 나타났다. 측정된 반사 신호로부터 결함의 위치를 산정한 결과, 실제의 결함 위치와 거의 같게 산정되었다. 본 연구의 결과는 전자기파가 현장타설말뚝의 네킹 결함을 평가하는데 있어 유용한 기법이 될 수 있음을 보여준다.

• 한국지반공학회논문집
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• 제36권5호
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• pp.25-34
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• 2020

최근 현장타설말뚝의 네킹 결함을 평가하기 위한 비파괴평가기법으로 전자기파를 적용하는 연구가 활발히 진행되고 있다. 하지만, 전자기파의 전파는 주변 매질의 함수비에 큰 영향을 받는다. 본 연구에서는 서로 다른 함수비의 모래 지반에 설치되어 있는 현장타설말뚝에 발생한 네킹 결함을 전자기파를 이용하여 평가할 수 있는 방법을 실내실험을 통해 고찰하고자 한다. 실내실험을 위해 네킹 결함이 있는 직경 600mm, 길이 1m의 모형 말뚝을 제작하였으며, 건조된 모래와 함수비가 10%, 20%, 30%인 모래에 설치된 조건에서 실험을 수행하였다. 전자기파의 전파를 위해 철근망에 전선을 설치하여 전송선로를 구성하였다. 전자기파의 송신과 수신을 위해 time domain reflectometer를 사용하였다. 실험결과, 모형 말뚝의 두부와 선단부뿐만 아니라 네킹 결함부에서도 전자기파의 반사 신호가 뚜렷이 나타났다. 모래의 함수비가 증가할수록 네킹 결함부에서 반사되는 전자기파 신호의 최대 진폭이 감소하였으며, 모형 말뚝 선단에서 반사된 전자기파의 속도는 네킹 결함 내의 모래의 함수비가 증가할수록 감소하였다. 하지만, 전자기파의 도달시간과 속도를 이용하여 산정된 네킹 결함의 위치와 실제 네킹 결함의 위치가 거의 같았다. 본 연구는 전자기파가 모래 지반에 설치된 현장타설말뚝의 네킹 결함을 평가하는데 유용하게 활용될 수 있음을 보여준다.