• 한국재료학회:학술대회논문집
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• 한국재료학회 2007년도 추계학술발표대회 및
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• pp.110.2-110.2
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• 2007

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 춘계학술대회
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• pp.507-512
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• 2003

A finite element analysis for near-net-shape forming of Al6061 powder was performed under warm pressing. The advantages of warm compaction by rubber isostatic pressing were discussed to obtain parts with better density distributions. To simulate densification and deformed shape of a powder compact during warm pressing, the elastoplastic constitutive equation based on yield function of Shima-Oyane was implemented into a finite element program(ABAQUS). The hyperelastic constitutive equation based on the Ogden strain energy potential was employed to analyze nonlinear elastic response of rubber. Finite element results were compared with experimental data for Al6061 powder compacts under warm pressing.

• International Journal of Precision Engineering and Manufacturing
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• 제1권2호
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• pp.94-104
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• 2000

A kinematically admissible velocity field for near-net shape forging of a crown gear form is proposed. This takes into account the profiled shape of the teeth chosen by approximating these kinematically as radially straight taper teeth, (rectangular and trapezoidal teeth). The upper bound to the forging load, the relative forging pressure and the deformed configurations, with both the initially solid circular cylindrical and hollow billets, are predicted using the velocity field at varying incremental punch movements considering differing frictional factors. These and other results are given and commented upon.

• 대한기계학회논문집A
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• 제27권11호
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• pp.1897-1906
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• 2003

A finite element analysis for near-net-shape forming of A16061 powder was performed under warm rubber isostatic pressing and warm die pressing. The advantages of warm compaction by rubber isostatic pressing were discussed to obtain a part with better density distributions. The shape of rubber mold was designed by determining a cavity shape that provides a desired shape of the final powder compact. To simulate densification and deformed shape of a powder compact during pressing, the elastoplastic constitutive equation based on yield function of Shima-Oyane was implemented into a finite element program(ABAQUS). The hyperelastic constitutive equation based on the Ogden strain energy Potential was employed to analyze nonlinear elastic response of rubber. Finite element results were compared with experimental data for Al6061 powder compacts under warm die pressing and warm isostatic pressing.

• 대한기계학회논문집
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• 제19권4호
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• pp.896-907
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• 1995

Titanium 6242(.alpha. + .betha.) alloy has a good strength/weight ratio and is used for aircraft components such as engine disks and compressor blades. When this material is forged at an elevated temperature, the process parameters should be carefully controlled because the process window of this material is quite narrow. In the present investigation, a rigid-thermoviscoplastic finite element method is used to predict the deformation behavior and temperature/strain distributions in an engine disk during near-net shape hot forging. The purpose of the investigation is to obtain a proper ram speed profile, assuming the hydraulic press used in the forging is capable of varying ram speed during loading. In result, it was found that the ram speed at constant strain-rate of 0.5/sec shows a sound deformation behavior, a relatively uniform deformation and a good temperature distribution. This information is also valuable in predicting resulting microstructures in the disk.

• 소성∙가공
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• 제18권8호
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• pp.589-595
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• 2009

The hot forming process of an exhaust CAM for vessel engine was designed by finite element(FE) simulation and experimental analysis. An aim of process design was to achieve the near-net shaped CAM forgings by hot forging process. Based on the compression test results of the low alloy steel, power dissipation map was generated using the the dynamic materials model(DMM). From the map, the initial heating temperature was determined as 1200oC. FE analysis was simulated to predict the formation of forging defects and deformed shape with different forging designs. Optimum process design suggested in this work was made by comparing with the CAM for vessel engine manufactured by actual forging process.

• 대한기계학회논문집A
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• 제38권12호
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• pp.1325-1333
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• 2014

Near miss 방식 대응체의 충격자 분산 패턴은 위협체의 무력화에 큰 영향을 미친다. 본 연구에서는 near miss 방식 대응체의 원통형 텅스텐 충격자가 폭발에 의하여 분산될 경우 그 패턴을 수치해석적으로 분석하였다. 폭약의 질량과 형상을 충격자의 분산 패턴에 영향을 미치는 인자로 고려하였으며 두 가지 형상 모델 즉, 상부와 하부가 동일한 두께를 갖는 평행 형상과 상부 및 하부 두께가 각기 다른 테이퍼 형상으로 설정하였다. 해석 결과, 분산된 충격자는 임의 공간의 2 차원 평면상에서 고리 모양을 형성하였으며 폭약 형태가 동일한 경우 폭약 질량이 증가함에 따라 화망 면적은 증가하고, 아울러 테이퍼 형상 폭약의 경우, 평행 형상의 폭약에 비해 큰 화망 면적이 형성됨을 확인하였다. 화망 면적과 충격자 분산 밀도 평가를 바탕으로 near miss 방식 대응체의 충격자 분산 패턴 제어를 위해서는 물리적 특성, 즉 폭약의 질량뿐 만 아니라 형상 또한 주요 설계 요소가 됨을 알 수 있었다.

• Composites Research
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• 제34권2호
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• pp.96-100
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• 2021

The lightweight industry continuously demands reliable near-net-shape fabrication where the preform just out-of-machine is close to the final shape. In this study, different half-finished preforms are made π-beams. Then the preforms are unfolded to make a 3D shape with integrated structure of fibers, providing easier handling in the further processing of composites. Several 3D textile preforms are made using weaving technique and are examined after resin infusion for mechanical properties such as inter-laminar shear strength, compressive strength and tensile strength. Considering that the time and labor are important parameters in modern production, 3D weaving technique reduces the manufacturing steps and therefore the costs, such as hand-lay up of textile layers, cutting, and converting into preform shape. Hence this 3D weaving technique offers many possibilities for new applications with efficient composite production.

• 대한기계학회논문집A
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• 제24권2호
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• pp.526-534
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• 2000

Near-net-shape forming of zirconia powder was investigated under the combination of cold die and isostatic pressing and pressureless sintering. A novel combination pressing technique, i.e., die com paction under cold isostatic pressing, allowed to produce a complex shaped ceramic powder compact with the controlled dimensions and relatively uniform density distributions. The constitutive models proposed by Kim and co-workers for densification of ceramic powder under cold compaction and high temperature were implemented into a finite element program (ABAQUS). Experimental data for relative density distributions and deformations of zirconia powder compacts produced by cold combination pressing and pressureless sintering were compared with finite element results. Finite element results agreed well with experimental data.

• 대한기계학회논문집A
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• 제21권1호
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• pp.73-82
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• 1997

High temperature densification behaviors of alumina powder compacts were investigated under hot pressing and hot isostatic pressing. An alumina part of valve-head shape was fabricated under hot pressing and its forming process was simulated by finite element calculation. an alumina powder compact encapsulated by a stainless steel container was also densified under hot isostatic pressing. Inhomogeneous deformations during hot isostatic pressing due to the canning effect were observed experimentally and predicted by finite element analysis.