• 제목/요약/키워드: Nd-Fe-B sintered magnets

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Dy 화합물 혼합에 의한 (Nd, Dy)-Fe-B 소결자석의 자기특성 변화 (Magnetic Properties of (Nd, Dy)-Fe-B Sintered Magnets Mixed with Dy Compounds)

  • 남궁석;이민우;조인식;박영덕;임태환;이성래;장태석
    • 한국분말재료학회지
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    • 제18권1호
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    • pp.29-34
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    • 2011
  • In order to increase the coercivity of (Nd, Dy)-Fe-B sintered magnets without much reduction of remanence, small amount of Dy compounds such as $Dy_2O_3$ and $DyF_3$ was mixed with (Nd, Dy)-Fe-B powder. After mixing, the coercivity of (Nd, Dy)-Fe-B sintered magnets apparently increased with the increase of Dy compound in the mixture. Addition of $DyF_3$ was more effective than $Dy_2O_3$ for the improvement of coercivity. Reduction of the remanence by the addition of Dy compound, however, was larger than expected mostly due to unresolved coarse Dy compound in the magnet. EPMA analysis revealed that Dy was diffused throughout the grains in the magnet mixed with $DyF_3$ whereas Dy was rather concentrated around grain boundaries in the magnet mixed with $Dy_2O_3$.

High Coercive Nd-Fe-B Sintered Magnets for High Temperature Application

  • Kim, D.H.;Kim, A.S.;Lim, T.H.;Jang, T.S.
    • Journal of Magnetics
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    • 제14권1호
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    • pp.27-30
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    • 2009
  • Various sintered magnets containing $28{\sim}31\;wt%$ Nd and $0{\sim}7\;wt%$ Dy were evaluated for coercivity and irreversible flux loss as a preliminary study to develop highly-coercive, high-temperature magnets that can be applied for driving motors in a hybrid vehicle. The sintered magnets were prepared in sequence of strip casting, HD treatment, jet milling, magnetic field pressing, sintering and post-annealing. Increasing Dy content and adjusting post-annealing temperature monotonically increased coercivity of magnets from about 14 kOe to 30 kOe. A magnet containing 28 wt% Nd and 7 wt% Dy exhibits a $(BH)_{max}$+$_i{H_c}$ value of almost 64. This is very close to what the automobile industry considers as the minimum value (65) for a hybrid vehicle system. Moreover, irreversible flux loss of the magnet was about 3% at $200^{\circ}C$, which is well less than the allowable limit (5%) to a driving motor in hybrid vehicles.

희토류 영구자석의 현황 및 개발 동향 (Current Status and Research Trend of Rare-earth Permanent Magnet)

  • 남궁석;조상근;김진배
    • 한국자기학회지
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    • 제22권6호
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    • pp.221-227
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    • 2012
  • 고특성 영구자석은 하이브리드 및 전기자동차의 구동모터와 풍력발전에 적용되면서 크게 주목을 받고 있다. Nd-Fe-B 영구자석은 가장 높은 최대자기에너지적을 가지고 있지만 고온(${\sim}200^{\circ}C$)의 구동환경에서는 보자력이 급격히 감소하기 때문에 사용할 수 없는 단점을 가지고 있다. 그러므로 큰 보자력을 가지는 Nd-Fe-B 영구자석에 대한 개발이 요구되고 있다. Nd-Fe-B 소결자석에서 보자력을 증가시키기 위해서는 Nd를 Dy 또는 Tb으로 치환하면 쉽게 증가시킬 수 있다. 그러나 이들 원소는 Fe와 반강자성 결합을 하여 잔류자속밀도를 낮추고, 적은 매장량과 한정된 지역에 편재되어 있어 수요급증에 따른 자원수급 및 가격 급등의 문제를 가지고 있다. 따라서, Dy 및 Tb과 같은 중희토류를 사용하지 않거나 최소한의 양을 사용하여 보자력을 증가시키고자 하는 연구가 많이 진행되고 있다. 본 논문에서는 이러한 중희토류 원소의 저감 및 대체에 대한 연구들을 소개하고자 한다.

주조 및 열간압축된 Pr, Nd-Fe-B계 영구자석의 열자기 분석과 자기적 특성 (Magnetic Properties and Thermomagnetic Analysis of Cast and Hot-Pressed Pr, Nd-Fe-B Magnets)

  • 김동엽;이동구;정원용
    • 한국자기학회지
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    • 제2권1호
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    • pp.37-43
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    • 1992
  • Pr, Nd-Fe-B계 합금을 주조 및 열간압축한 후 직류자화측정기와 진동시료형 자속계를 이용하여 자기적 특성을 측정하였다. 이 결과로부터 제 2상과 보자력과의 관계를 조사하였다. 주조시 $Pr_{17}Fe_{76.5}B_{5}Cu_{1.5}$계 합금에는 ${\alpha}-Fe$가, $Nd_{14}Dy_{1}Fe_{78.5}B_{5}Cu_{1.5}$계 합금에는 $Nd_{2}Fe_{17}$상이 각각 생성 되었다. 생성된 제 2상은 R(R=Pr, Nd)-Fe-B계 주조합금의 자기적 특성을 저하시킨다. 주조합금을 열처리하면 열자기분석 곡선에서 ${\alpha}-Fe$, $Nd_{2}Fe_{17}$상이 확인되지 않았다. 열처리 시 이와 같은 연자성상이 제거됨에 따라 열처리된 Pr, Nd-Fe-B계 주소합금의 자기적 특성은 증가하였다. Nd-Fe-B-Cu계 열간압축 자석에서의 보자력의 온도계수($\beta$)는 0.48로, 이를 Nd-Fe-B계 소결자석의 ${\beta}=0.86$, Nd-Fe-Co-B계 소결자석의 ${\beta}=0.5$와 비교해 보면 열간압축된 자석이 우수한 열적안정성을 나타냄을 알 수 있었다.

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The Origin of Coercivity Enhancement of Sintered NdFeB Magnets Prepared by Dy Addition

  • Yu, N.J.;Pan, M.X.;Zhang, P.Y.;Ge, H.L.
    • Journal of Magnetics
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    • 제18권3호
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    • pp.235-239
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    • 2013
  • The effect of Dy addition on the microstructure and magnetic properties of the sintered NdFeB magnets was investigated. The results of the microstructure analysis showed that Dy-free and Dy-doped samples are composed of $Nd_2Fe_{14}B$ (P42/mnm) and a trace of Nd-rich phase. Dy addition reduces significantly the pole density factor of (004), (006) and (008) crystal faces as estimated by the Horta formula. Accordingly, the coercivity of the Dy-doped sample increases from 2038 $kA{\cdot}m^{-1}$ up to 2288 $kA{\cdot}m^{-1}$. The $H_{cj}(T)/M_s(T)$ versus $H^{min}_N/M_s(T)$ (Kronm$\ddot{u}$ller-plot) behavior shows that the nucleation is the dominating mechanism for the magnetization reversal in these two kinds of magnets, and two microstructural parameters of ${\alpha}_k$ and $N_{eff}$ are obtained. The Kronm$\ddot{u}$ller-Plot gives evidence for an increase of the ${\alpha}_k$ responsible for an increase of the coercivity as the result of the increase of the magnetic field as the magnetic domain reversed.

Recycling of Sintered Nd-Fe-B Magnets Doped with PrNd Nanoparticles

  • Zhang, Xuefeng;Liu, Fei;Liu, Yanli;Ma, Qiang;Li, Yongfeng;Zhao, Qian;Wang, Gaofeng;Li, Zhubai
    • Journal of Magnetics
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    • 제20권2호
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    • pp.97-102
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    • 2015
  • The waste of sintered Nd-Fe-B magnets was recycled using the method of dopingPrNd nanoparticles. The effect of PrNd nanoparticle doping on the magnetic properties of the regenerated magnets has been studied. As the content of the PrNd nanoparticles increases, the coercivity increases monotonically, whereas both the remanence and the maximum energy products reach the maximum values for 4 wt% PrNd doping. Microstructural observation reveals that the appropriate addition of PrNd nanoparticles improves the magnetic properties and refines the grain. Domain investigation shows that the self-pinning effect of the rare earth (Re)-rich phase is enhanced by PrNd nano-particle doping. Compared to the magnet with 4 wt% PrNd alloy prepared using the dual-alloy method, the regenerated magnet doped with the same number of PrNd nanoparticles exhibits better magnetic properties and a more homogeneous microstructure. Therefore, it is concluded that PrNd nanoparticle doping is an efficient method for recycling the leftover scraps of Nd-Fe-B magnets.

열처리 조건에 따른 Tb이온의 확산 및 Nd-Fe-B 자석의 자기적 특성 (Inward Diffusion of Tb Ions and the Magnetic Properties of the Nd-Fe-B Magnets)

  • 오성욱;김동환;공군승;허영우;김정주;이준형
    • 한국전기전자재료학회논문지
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    • 제30권1호
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    • pp.27-31
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    • 2017
  • In this study, the effect of Tb inward diffusion on the magnetic properties of the Nd-Fe-B sintered magnets was studied. After sintering of the magnets, $TbF_3$ slurries were dip-coated on the surface of the samples, then heat-treatment was followed for $TbF_3$ diffusion. The element distribution in the magnets and the diffusion profiles of Tb ions were analyzed by an EPMA (electron probe micro-analyzer). Prolonged heat treatment resulted in a deeper diffusion length of Tb ions. Coercivity of the $1^{st}$ heat-treated sample showed 21.86 kOe, while that of the $1^{st}$, $2^{nd}$ heat-treated and annealed sample revealed 34 kOe.