• Title/Summary/Keyword: Nd-Fe-B permanent magnet

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POSCO's Research and Development works on rare earth reduced NdFeB magnets production process

  • Yuh, Junhan
    • Proceedings of the Korean Magnestics Society Conference
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    • 2013.12a
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    • pp.90-90
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    • 2013
  • Since discovery, NdFeB permanent magnet has replaced application of the conventional magnets rapidly because of its superior physical and mechanical properties. With increasing consumption of power combined with energy resource depletion, energy efficiency is becoming more and more inportant. According to recent reports, almost almost half of the electric power is consumed by motor, and NdFeB magnets which are the core component of the motor play a key role on improving energy efficiency of the devices. In parallel with finding alternatives energy resources, research works improving energy efficiecy have been conducted world wide. Althogh NdFeB magnets usage have been expanded to various applications, key materials such as Nd and Dy, resouces lean heavily on specific area, China. Magnetic industry revently experienced skyrocketing price fluctuatioin of rare earth at around 2008. Chineses government's regulations worsened the situation and arose a necessity to develop methods to minimize rare earth use. In this presentation, POSCO's recent research works on rare earth reduction is presented including novel powder alloying method using nitrate precursors. Also, future R&D plans for rare earth free magnets is briefly introduced as well.

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Control of Grain Refinement and Anisotropy of NdFeB Alloy Powder by Severe Plastic Deformation Fabricated by the Gas Atomization Process (가스분무로 제조된 NdFeB 합금분말의 강소성변형을 통한 결정립 미세화 및 이방성 제어)

  • Cho, J.Y.;Park, S.M.;Hussain, J.;Song, M.S.;Kim, T.S.
    • Transactions of Materials Processing
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    • v.31 no.3
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    • pp.124-128
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    • 2022
  • NdFeB magnets have been positioned as the core materials in advanced technologies such as MRI (magnetic resonance imaging), FA (factory automation system), robot, motors, and so on based on the highest magnetic properties. To effectively improve the refined microstructure, the plastic deformation has been known as the good alternatives by the recrystallization. However, it has been regarded as being impossible because of the few slip systems in the RE-Fe-B magnets at room temperature. The purpose of this study was to investigate the possibility of control of grain refinement and magnetic anisotropy of NdFeB alloy powder by the severe plastic deformation. The NdFeB magnet powder was fabricated by gas atomization process, and the powder was pre-compacted at high temperature. The pre-compacted billets were deformed by HPT (high pressure torsion), and then the deformed billets were observed microstructure and magnetic properties. After the HPT process at room temperature, the grain size decreased with increasing because of the melted Nd-rich phase, and the anisotropy of Nd2Fe14B phase was formed after the HPT process.

The Influence of Magnetization Pattern on the Performance of Permanent Magnet Eddy Current Couplings and Brakes

  • Cha, Hyun-Rok;Cho, Han-Wook;Lee, Sung-Ho
    • Journal of Electrical Engineering and Technology
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    • v.3 no.3
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    • pp.379-384
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    • 2008
  • This paper examines permanent magnet eddy current couplings and brakes. Specifically, the effect of permanent magnet magnetization patterns on the magnetic field and force production is investigated. The eddy current couplings and brakes employ high energy-product neodymium-iron-boron (NdFeB) permanent magnets that act on iron-backed copper drums to provide torque transfer from motor to load without mechanical contact. A 2-dimensional finite element modeling is performed to predict the electromagnetic behavior and the torque-speed characteristics of permanent magnet type eddy current couplings and brakes under constant speed operation.

Design and Steady-state Electromagnetic Analysis of a Wind Energy Generator with Permanent Magnet (영구자석형 풍력발전기 설계 및 정상상태 전자계 해석)

  • Hwang, Don-Ha;Park, Doh-Young;Kang, Do-Hyun;Bae, Sung-Woo;Choi, Kyeong-Ho;Kim, Dong-Hee
    • Proceedings of the KIEE Conference
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    • 2002.04a
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    • pp.6-8
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    • 2002
  • This paper presents the design and finite-element(FE) analysis of an axial-flux permanent-magnet synchronous generator using neodymium-iron-boron(NdFeB) magnets for directly coupled wind turbines. For the high energy density and light weight, an axial-flux permanent-magnet(PM) generator type is used. The simple magnetic equivalent circuit approach is used for initial design iteration, and the finite-element method is applied to analyze the detailed characteristics.

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Design of Neodymium Permanent Magnetic Core using FEM (유한요소법을 이용한 네오디움 영구자석의 코어 설계)

  • Hur, Kwan-Do;Ye, Sang-Don
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.70-75
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    • 2014
  • Permanent magnets have recently been considered as device that can be used to control the behavior of mechanical systems. Neodymium magnets, a type of permanent magnet, have been used in numerous mechanical devices. These are permanent magnets made from an alloy of neodymium, iron, and boron to form the Nd2Fe14B tetragonal crystalline structure. The magnetic selection, magnet core design and mechanical errors of the magnetic component can affect the performance of the magnetic force. In this study, the coercive force, residual induction, and the dimensions of the design parameters of the magnet core are optimized. The design parameters of magnet core are defined as the gap between the magnet and the core, the upper contact radius, and the lower thickness of the core. The force exercised on a permanent magnet in a non-uniform field is dependent on the magnetization orientation of the magnet. Non-uniformity of the polarization direction of the magnetic has been assumed to be caused by the angular error in the polarization direction. The variation in the magnetic performance is considered according to the center distance, the tilt of the magnetic components, and the polarization direction. The finite element method is used to analyze the magnetic force of an optimized cylindrical magnet.

Design and analysis of the characteristics of PM-SM for the high-speed drives (고속용 영구자석형 동기 모터의 설계와 특성 해석)

  • Jang, S.M.;Jeong, S.S.;Yang, H.S.
    • Proceedings of the KIEE Conference
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    • 1998.11a
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    • pp.49-51
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    • 1998
  • This paper presents 2-pole permanent magnet synchronous motor(PM-SM) designed for the high-speed drives. Therefore. this motor has the NdFeB Permanent magnet as rotor. which is designed simper than the commercial PM-SM. We treated the developments - design. analysis - of PM-SM

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Development of a hybrid-type magnet for MAGLEV vehicle using permanent magnet (영구자석을 이용한 상전도 자기 부상 열차용 전자석 개발 연구)

  • Lee, Suk-Won;Shin, Pan-Seok;Chung, Hyun-Kap;Kim, Bong-Seop
    • Proceedings of the KIEE Conference
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    • 1998.07a
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    • pp.308-311
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    • 1998
  • Experiments and design efforts have been made to develope a hybrid-type magnet for magnetically levitated(MAGLEV) vehicle using NdFeB permanent magnet. The permanent magnet, which embedded in both poles of the magnet, has been designed, analyzed using FEM program. The model is manufactured and tested to verify its performance.

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