• Title/Summary/Keyword: Nano indentation

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Preventing marine organisms adhesion by oil-infused PDMS (오일이 주입된 PDMS를 이용한 해양생물의 부착방지 방법에 대한 고찰)

  • Kim, Su-Yeong;Yun, Yeong-Cheol;Im, Chae-Gang;Jeong, Yong-Chan;Lee, Su-Yeol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.45-45
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    • 2018
  • 홍합, 따개비 등의 접착성 해양생물은 선박의 하부나 발전소 해수 공급용 튜브에 부착하여 운영 효율을 저하 시키고, 냉각기기 고장을 유발하는 파울링(Fouling) 문제를 야기시킨다. 일반적으로 이러한 문제에 대응하기 위해서 초접착성 해양생물이 주로 부착하는 부위에 $Cu_2O$, ZnO 등을 포함한 유기화합물로 표면처리를 하여 부착방지를 하고 있지만, 이 소재들을 장시간 사용 시 해양 오염 및 부식을 가속화하는 문제를 초례하기 때문에 최근에는 사용을 금지하고 있다. 이러한 유해성 소재 문제를 해결하고자 친환경적이고 부작용이 없는 초접착성 해양생물 부착방지 소재를 개발하고자 하였다. 본 연구에서는 낮은 표면장력을 갖는 PDMS(Polydimethylsiloxane) 소재를 기반으로 소수성 oil을 침투시킨 I-PDMS(Oil-Polydimethylsiloxane) 표면처리법을 고안하였고, 이 방법을 활용하여 초접착성 해양생물에 대한 부착방지 성능을 향상시키고자 하였다. 기존의 개발품들 보다 성능이 향상된 I-PDMS 제조하고자, Nano-indentation을 이용한 기계적 특성 평가, X컷 및 cross-cut을 이용한 부착력 평가, 실제 바다환경에서 해양생물의 부착력 시험, 바다 환경을 모사한 수조에서의 I-PDMS와 비교군 기판에서의 홍합 거동, 홍합과 기판의 접착강도 시험, 해양 미생물 평가를 실시하였으며, 이를 통해서 I-PDMS 성능 및 내구성을 입증하고자 하였다.

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Study on the Adhesion of Diamond Like Carbon Films Using the Linear Ion Source with Nitriding Layers (Linear Ion Source에 의해 증착된 Diamond-Like Carbon(DLC) 박막의 질화층 형성에 따른 밀착력 특성 연구)

  • Shin, Chang-Seouk;Park, Min-Seok;Kwon, Ah-Ram;Kim, Seung-Jin;Chung, Won-Sub
    • Journal of Surface Science and Engineering
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    • v.44 no.5
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    • pp.190-195
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    • 2011
  • Diamond-like carbon (DLC) has many outstanding properties such as low friction, high wear resistance and corrosion resistance. However, it is difficult to achieve enough adhesion on the metal substrates because of weak bonding between DLC film and the metal substrate. The purpose of this study is to enhance an adhesion of DLC film. For improving adhesion, the substrate was treated by active screen plasma nitriding before DLC film deposing. Nitrided substrates were investigated by Glow Discharge Spectrometer (GDS), Micro-Vickers Hardness. DLC films were deposited on several metals by linear ion source, and characteristics of the films were investigated using nano-indentation, Field Emission Scanning Electron Microscope (FESEM). The adhesion was measured by scratch tester. The adhesion of DLC films was increased when nitriding layer was formed before DLC deposition. Therefore, the adhesion of DLC film can be enhanced as increasing the hardness of materials.

Processing of ta-C Protective Films on Mold for Glass Lens (유리렌즈 성형용 금형의 ta-C 보호 필름 제조에 관한 연구)

  • Oh, Seung-Keun;Kim, Young-Man
    • Journal of Surface Science and Engineering
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    • v.44 no.5
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    • pp.213-219
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    • 2011
  • Recently aspheric lenses are widely used for superpricision optical instruments, such as cellular phone camera modules, digital cameras and optical communication modules. The aspherical lenses are processed using mold core under high temperature compressive forming pressure. It is imperative to develop superhard protective films for the life extension of lens forming mold core. Especially ta-C films with higher $sp^3$ fractions receive attentions for the life extension of lens forming mold and, in turn, the cost reduction of lenses due to their suprior high temperature stability, high hardness and smooth surfaces. In this study ta-C films were processed on WC mold as a function of substrate bias voltage using FVA (Filtered Vacuum Arc) method. The processed films were characterized by Raman spectroscopy and nano-indentation to investigate bonding nature and hardness, respectively. The film with maximun 87% of $sp^3$ fraction was obtained at the substrate bias voltage of -60 V, which was closest to ta-C film. ta-C films showed better high temperature stability by sustaining relatively high fraction of $sp^3$ bonding even after 2,000 glass lens forming applications.

No Tilt Angle Dependence of Grain Boundary on Mechanical Strength of Chemically Deposited Graphene Film

  • Kim, Jong Hun;An, Sung Joo;Lee, Jong-Young;Ji, Eunji;Hone, James;Lee, Gwan-Hyoung
    • Journal of the Korean Ceramic Society
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    • v.56 no.5
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    • pp.506-512
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    • 2019
  • Although graphene has been successfully grown in large scale via chemical vapor deposition (CVD), it is still questionable whether the mechanical properties of CVD graphene are equivalent to those of exfoliated graphene. In addition, there has been an issue regarding how the tilt angle of the grain boundary (GB) affects the strength of graphene. We investigate the mechanical properties of CVD graphene with nanoindentation from atomic force microscopy and transmission electron microscopy. Surprisingly, the samples with GB angles of 10° and 26° yielded similar fracture stresses of ~ 80 and ~ 79 GPa, respectively. Even for samples with GB exhibiting a wider range, from 0° to 30°, only a slightly wider fracture stress range (~ 50 to ~ 90 GPa) was measured, regardless of tilt angle. The results are contrary to previous studies that have reported that GBs with a larger tilt angle yield stronger graphene film. Such a lack of angle dependence of GB can be attributed to irregular and well-stitched GB structures.

A Study of Data Storage Device Utilizing AFM technology (AFM을 이용한 데이터 저장 소자 연구)

  • Choi Jung-Hwan;Park Kun-Hyung
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.19 no.5
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    • pp.411-416
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    • 2006
  • A new reading technology for the ultra-high density data storage device utilizing AFM technology was proposed and its experimental results were discussed in this paper. For the experiments, an about $2{\mu}m$ thick conductive polymer layer was spin-coated on the heavily doped n-type Si wafer and an about $0.1{\mu}m$ thick PMMA layer was also been spin-coated on it. After then, the $5{\times}5$ memory way was fabricated by making indents on the surface of the wafer with the heated AFM tip, and the data reading was performed by scanning the surface with the tip biased at 10 V and the measuring the current flowing out at the end of the tip. The experimental results clearly showed that the new data reading technology worked superbly. The current measured was about 0.92 pA at the cell with the indent, and it was not only below 0.31 pA at the cell without the indent, but also at the cell where the indent was erased.

The hardness property for the contents of hydrogen of DLC coating deposited by PECVD (PECVD를 이용하여 증착시킨 DLC 코팅의 수소함유량에 의한 경도 특성)

  • Kim, Jun-Hyeong;Mun, Gyeong-Il;Park, Jong-Wan
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2011.05a
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    • pp.141-141
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    • 2011
  • DLC(Diamond Like Carbon) 박막은 높은 경도, 낮은 마찰계수, 내화학성 등의 우수한 트라이볼로지적 특성을 가지고 있기 때문에 다양한 산업분야에서 적용되고 있다. 이러한 DLC 박막은 합성기구나 구조의 관점에서 몇 가지 다른 이름으로 불려지기도 한다. 밀도와 경도가 높기 때문에 경질탄소(Hard Carbon)라고도 불려지며, 수소를 함유한 경우에는 수소함유 비정질 탄소(Hydrogenated Amorphous Carbon)이라는 이름이 사용되며, 고밀도 탄소(Dense Carbon) 또는 고밀도 탄화수소(Dense Hydrocarbon)라고 불리기도 한다. 이렇듯 DLC 박막은 합성방법에 따라 함유된 수소와 탄소의 결합구조의 차이가 있다. 수소 함유한 DLC 박막은 20~50%까지 수소를 함유하며, DLC막의 기계적, 광학적, 전기적 특성들이 수소함량과 밀접한 관계를 가지고 있는 것으로 알려져 있다. 그러나 함유된 수소가 $300^{\circ}C$ 이상의 온도에서는 쉽게 결합에서 이탈되면서 흑연화와 더불어 마찰마모시 코팅층의 파손이 발생한다고 보고되고 있고, 또한 수소량이 증가함에 따라 DLC 박막의 경도는 감소하게 되는데, 이는 수소에 의해 dangling bond가 Passivation되면 탄화수소의 3차원적인 Crosslinking은 그만큼 감소하게 되기 때문이라고 알려져 있다. 본 연구에서는 PECVD를 이용하여 여러 가지 공정에 따른 DLC 박막을 증착시켰으며, 수소함유량에 따른 DLC막의 구조와 그에 따른 경도 변화를 살펴보았다. FTIR(Furier Transform Infrared Spectroscopy)과 Raman Spectroscopy을 이용하여 DLC막의 수소의 결합상태를 관찰하였으며, Nano Indentation을 사용하여 미소경도를 측정하였고, FE-SEM을 이용하여 표면과 단면을 관찰하였다. 막의 두께 측정에는 ${\alpha}$-Step을 사용하였으며, Ball-on-Disk 타입의 Tribo-meter을 이용하여, 모재의 경도에 따른 마찰계수 변화를 관찰하였다.

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Mechanical Properties of High-Hardness TiNX Thin Films Deposited by Pure Nitrogen Plasma Using Magnetron Sputtering Deposition (마그네트론 스퍼터링 증착법을 사용하여 순수한 질소 플라즈마에 의해 성막된 고경도 TiNX 박막의 역학적 특성)

  • Lee, Chang-Hyun;Rhee, Byung-Roh;Bae, Kang;Park, Chang-Hwan;Kim, Hwa-Min
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.30 no.8
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    • pp.514-519
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    • 2017
  • TiN (titanium nitride) films were prepared using the RF magnetron sputtering technique. The films were deposited by pure $N_2$ plasma sputtering. Their mechanical properties, such as nano-indentation hardness, friction coefficient, and surface wettability, have been investigated. X-ray diffraction (XRD) studies revealed that the orientation of $TiN_X$ films changed towards the (111) orientation with decreasing working pressure due to a strong compressive stress during deposition. The strongest TiN (111) orientation was found when the film was deposited at a working pressure of 1 Pa. This film showed the largest hardness (16 GPa) and smallest friction coefficient (0.17) among the studied samples. Moreover, this film was found to be accompanied by a water-repellent surface with water contact angle more than $100^{\circ}$.

Effects $H_2$ carrier gas on the mechanical properties of poly 3C-SiC thin films ($H_2$ 캐리어가스가 다결정 3C-SiC 박막의 기계적 특성에 미치는 영향)

  • Han, Ki-Bong;Chung, Gwiy-Sang;Hong, Hoang Sy
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.89-90
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    • 2007
  • This paper presents the mechanical properties of 3C-SiC thin film according to 0, 7, and 10% carrier gas $(H_2)$ concentrations using Nano Indentation. When carrier gas $(H_2)$ concentration was 10%, it has been proved that the mechanical properties, elastic modulus and hardness, of 3C-SiC are the best of them. In the case of 10% carrier gas concentration, Young's modulus and Hardness were obtained as 367 GPa and 36 GPa, respectively. When the surface roughness according to $H_2$ concentrations was investigated by AFM (atomic force microscope), when $H_2$ concentration was 10%, the roughness of 3C-SiC thin was 9.92 nm, which is also the best of them. Therefore, in order to apply poly 3C-SiC thin film to MEMS applications, $H_2$ concentration's rate should increase to obtain better mechanical properties and surface roughness.

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Enhancement of Life Time for PCB (Printed Circuit Board) Drill Bit by Nitrogen Ion Implantation

  • Lee, Chan-Young;Lee, Jae-Sang;Kim, Bum-Suk
    • Transactions on Electrical and Electronic Materials
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    • v.9 no.5
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    • pp.206-208
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    • 2008
  • Implantation of metals and ceramics with ions of nitrogen and other species has improved surface properties such as friction, wear and corrosion in numerous industrial applications. In recent years, PCB drills tend to be more minimized increasingly as the electronics components have been more highly accumulated and minimized. Therefore nitrogen ion implantation was performed onto PCB drill (0.15 & 0.3 mm in diameter), in order to investigate mechanical properties of WC-Co cermets surface through Nano-indentation tests. PCB drill was implanted at energy of 70 keV, 90 keV, 120 keV and with the dose range of $1{\times}10^{17}$ and $5{\times}10^{17}\;ions/cm^{2}$. After ion implantation, WC-Co PCB drill bits was tested in actual operating situation to apply cutting tools industry and is concluded that the life time of nitrogen ion implanted PCB drills is one and a half times longer than the unimplanted.

Determination of Elastic Modulus of Equal-Channel-Angular-Pressed Aluminum 5052 Alloy by Acoustic Material Signature (음향재료신호를 이용한 강소성변형된 알루미늄 5052 합금의 탄성계수 측정)

  • Kim, Chung-Seok;Park, Ik-Keun;Jhang, Kyoung-Young;Miyasaka, Chiaki
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.2
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    • pp.146-154
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    • 2010
  • The effects of severe plastic deformation, equal channel angular pressing, and annealing of Al 5052 alloy on elastic modulus have been studied. The AI 5052 alloy was plastically deformed by ECAP method after solution treatment, and then finally annealing heat treated. Elastic modulus was measured by conventional tensile and nano-indentation test, and also measured on the surface of the specimen using acoustic material signature of the acoustic microscope. The variation in the elastic modulus influenced by plastic deformation and heat treatment, inaccessible by the conventional techniques, was successfully measured by acoustic material signature and obtained the elastic modulus depending on crystal orientation at each grain.