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Effects of alkali solutions on corrosion durability of geopolymer concrete

  • Shaikh, Faiz U.A.
    • Advances in concrete construction
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    • v.2 no.2
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    • pp.109-123
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    • 2014
  • This paper presents chloride induced corrosion durability of reinforcing steel in geopolymer concretes containing different contents of sodium silicate ($Na_2SiO_3$) and molarities of NaOH solutions. Seven series of mixes are considered in this study. The first series is ordinary Portland cement (OPC) concrete and is considered as the control mix. The rest six series are geopolymer concretes containing 14 and 16 molar NaOH and $Na_2SiO_3$ to NaOH ratios of 2.5, 3.0 and 3.5. In each series three lollypop specimens of 100 mm in diameter and 200 mm in length, each having one 12 mm diameter steel bar are considered for chloride induced corrosion study. The specimens are subjected to cyclic wetting and drying regime for two months. In wet cycle the specimens are immersed in water containing 3.5% (by wt.) NaCl salt for 4 days, while in dry cycle the specimens are placed in open air for three days. The corrosion activity is monitored by measuring the copper/copper sulphate ($Cu/CuSO_4$) half-cell potential according to ASTM C-876. The chloride penetration depth and sorptivity of all seven concretes are also measured. Results show that the geopolymer concretes exhibited better corrosion resistance than OPC concrete. The higher the amount of $Na_2SiO_3$ and higher the concentration of NaOH solutions the better the corrosion resistance of geopolymer concrete is. Similar behaviour is also observed in sorptivity and chloride penetration depth measurements. Generally, the geopolymer concretes exhibited lower sorptivity and chloride penetration depth than that of OPC concrete. Correlation between the sorptivity and the chloride penetration of geopolymer concretes is established. Correlations are also established between 28 days compressive strength and sorptivity and between 28 days compressive strength and chloride penetration of geopolymer concretes.

The effects of replacement fly ash with diatomite in geopolymer mortar

  • Sinsiri, Theerawat;Phoo-ngernkham, Tanakorn;Sata, Vanchai;Chindaprasirt, Prinya
    • Computers and Concrete
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    • v.9 no.6
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    • pp.427-437
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    • 2012
  • This article presents the effect of replacement fly ash (FA) with diatomite (DE) on the properties of geopolymer mortars. DE was used to partially replace FA at the levels of 0, 60, 80 and 100% by weight of binder. Sodium silicate ($Na_2SiO_3$) and sodium hydroxide (NaOH) solutions were used as the liquid portion in the mixture in order to activate the geopolymerization. The NaOH concentrations of 15M, $Na_2SiO_3$/NaOH ratios of 1.5 by weight, and the alkaline liquid/binder (LB) ratios by weight of 0.40, 0.50, 0.60 and 0.70 were used. The curing at temperature of $75^{\circ}C$ for 24 h was used to accelerate the geopolymerization. The flows of all fresh geopolymer mortars were tested. The compressive strengths and the stress-strain characteristics of the mortar at the age of 7 days, and the unit weights were also tested. The results revealed that the use of DE to replace part of FA as source material in making geopolymer mortars resulted in the increased in the workability, and strain capacity of mortar specimens and in the reductions in the unit weights and compressive strengths. The strain capacity of the mortar increased from 0.0028 to 0.0150 with the increase in the DE replacement levels from 0 to 100%. The mixes with 15M NaOH, $Na_2SiO_3$/NaOH of 1.5, LB ratio of 0.50, and using $75^{\circ}C$ curing temperature showed 7 days compressive strengths 22.0-81.0 MPa which are in the range of normal to high strength mortars.

Effect of process conditions on crystal structure of Al PEO coating. II. Bipolar and electrolyte (알루미늄 PEO 코팅의 결정상에 미치는 공정 조건에 대한 연구 II. Bipolar 펄스와 전해액)

  • Kim, Bae-Yeon;Ham, Jae-Ho;Lee, Deuk Yong;Kim, Yong-Nam;Jeon, Min-Seok;Kim, Kiyoon;Choi, Ji-Won;Kim, Sung Youp;Kim, Kwang Youp
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.24 no.2
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    • pp.65-69
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    • 2014
  • Crystallographic phases of Plasma electrolytic oxidized Al alloy, A1100, A5052, A6061, A6063, A7075, were investigated. Two types of electrolyte $Na_2Si_2O_3$ and Na2P2O7 were also compared. Bipolar pulse, $2000{\mu}sec$ with $400{\mu}sec+420V$ impulse and $300{\mu}sec$ - impulse were applied for 20 min. ${\alpha}-alumina$, ${\gamma}-alumina$, ${\eta}-alumina$, $Al_{4.95}Si_{1.05}O_{9.52}$, and $(Al_{0.9}Cr_{0.1})_2O_3$ were mainly observed. Si, component of electrolyte, were moved into the PEO layer by bipolar pulse. Glassy phase was also observed at the surface of $Na_2Si_2O_3$ electrolyte treated PEO layer, and increased with the Mg content of Al alloy. It is concluded that at first glassy phase was formed by the micro plasma, and the high temperature of plasma turns glassy phase to several crystalline phases. And we could expect that many other crystalline phase could be formed by PEO process.

On Crystallization of Korean Bentonite Treated with Aqueous Sodium Hyeroxide Solution (국산 Bentonite의 수산화나트륨 수용액 처리에 의한 결정의 변화)

  • Myun Sup Kim
    • Journal of the Korean Chemical Society
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    • v.17 no.1
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    • pp.47-52
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    • 1973
  • Korean bentonite was treated with aqueous NaOH solution under the reaction conditions such as concentration of NaOH, 0.5-6N; ratio of $Na_{2}O$ to $SiO_2$, 1-4; reaction time, 2-30 days; reaction temperature, $70^{\circ}C-90^{\circ}C$. The products were examined by X-ray diffraction patterns. When it was treated with 2N NaOH at $70^{\circ}C$, zeolite species $P_1$ was formed with good yield. In higher concentration and at higher temperature than above, zeolite species $P_1$ was converted to hyeroxysodalite. Together with these crystals, some faujasite type zeolite, sodium A zeolite, mordenite type zeolite etc. was formed depending upon reaction conditions.

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Statistical Optimization of Medium Components for the Production of Prodigiosin by Hahella chejuensis KCTC 2396

  • Kim, Sung-Jin;Lee, Hong-Kum;Yim, Joung-Han
    • Journal of Microbiology and Biotechnology
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    • v.18 no.12
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    • pp.1903-1907
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    • 2008
  • Prodigiosin is a natural red pigment with algicidal activity against Cochlodinium polykrikoides, a major harmful red-tide microalga. To increase the yield of prodigiosin production by Hahella chejuensis KCTC 2396, significant medium components were determined using a two-level Plackett-Burman statistical design technique. Among 12 components included in basal medium, $NaHCO_3$, ${Na}_{2}{SiO}_{3}$, ${NH_4}{NO_3}$, ${Na}_{2}{SO}_{4}$ and $CaCl_2$ were determined to be important for prodigiosin production. The medium formulation was finally optimized using a Box-Behnken design as follows: 1% sucrose; 0.4% peptone; 0.1 % yeast extract; and (g/l): NaCl, 20.0; ${Na}_{2}{SO}_{4}$, 9.0; $CaCl_2$, 1.71; KCl, 0.4; and (mg/l): ${H_3}{BO_3}$, 10.0; KBr, 50.0; NaF, 2.0; $NaHCO_3$, 45.0; ${Na}_{2}{SiO}_{3}$, 4.5; ${NH_4}{NO_3}$, 4.5. The predicted maximum yield of prodigiosin in the optimized medium was 1.198 g/l by the Box-Behnken design, whereas the practical production was 1.495 g/l, which was three times higher than the basal medium (0.492 g/l).

Activation Property of Blast furnace Slag by Alkaline Activator (알칼리 자극제에 의한 고로수쇄슬래그의 활성화 특성)

  • Ahn, Ji-Whan;Cho, Jin-Sang;Kim, Hyung-Seok;Han, Gi-Chun;Han, Ki-Suk;Kim, Hwan
    • Journal of the Korean Ceramic Society
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    • v.40 no.10
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    • pp.1005-1014
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    • 2003
  • This paper examines the hydration and physical properties of alkali-blast furnace slag cement activated by Na$_2$SiO$_3$, Na$_2$CO$_3$, NaOH, Na$_2$SO$_4$. Four levels of Na$_2$O content in mixtures, 1, 3, 5, and 7 wt%, were investigated, and a W/S ratio 0.5 was used to prepare paste and mortar specimens. Compressive strength measurement of mortars was carried out adding alkali activated slag 30 wt% to OPC. The main hydration products with alkali activator kinds were C-S-H,C$_4$AH$\_$13/, AFt and Al(OH)$_3$ etc. For using Na$_2$CO$_3$ activated slag, hydration ratio of slag was higher than that of different activators, and Na$_2$SO$_4$ activated slag mortar appeared the highest compressive strength values at 28 days with activator content of 5 and 7 wt%.

Removal of Boron from Metallurgical Grade Silicon by Slag Treatment (금속급(金屬級) 실리콘에서 슬래그 처리(處理)에 의한 붕소(硼素)의 제거(除去))

  • SaKong, Seong-Dae;Sohn, Ho-Sang;Choi, Byung-Jin
    • Resources Recycling
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    • v.20 no.3
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    • pp.55-61
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    • 2011
  • In order to develop economical production process from metallurgical grade silicon(MG-Si) to solar grade(SOG-Si), removal of boron by slag treatment was investigated at 1823 K using CaO-$SiO_2$ based slags. In the present study boron removal ratio in CaO-$SiO_2$ stags and $CaCO_3-SiO_2$ slags were increased to 63% and 73% respectively with slag basicity (%CaO/$%SiO_2$). However, bubbling time with Ar gas of slag and metal was not affected on removal ratio of boron. The addition of $Na_2CO_3$ to CaO-$SiO_2$ slags did not improve the removal ratio of boron from molten silicon. Boron contend was decreased from 20.6 ppm to 1.03 ppm by three times treatment using $CaCO_3-SiO_2$ slag (basicity=1.2).

Synthesis, Characterization and Structure of NaY Zeolite (NaY 제올라이트의 합성 및 물성과 구조해석)

  • 서동남;김익진
    • Proceedings of the KAIS Fall Conference
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    • 2001.05a
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    • pp.215-219
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    • 2001
  • NaY Zeolite를 Autoclave의 자생압력하에 90℃에서 6-36시간 수열 합성법에 의해 합성하였다. 합성된 NaY Zeolite는 1-2㎛의 크기를 갖는 octahedral 구조이고, 격자상수(a)는 23.9230인 NaY zeolite가 단일상으로 합성되었다. SiO₂/Al₂O₃의 몰비는 NaY type인 3.65이고, 상용 NaY zeolite의 BET(509.3㎡/g)에 비하여 Muti- point BET가 약 607.2로 100㎡/g 증가하였고, Pore volume은 0.2416cc/g에 비하여 0.3149cc/g로 증가하였다.

Hydrothermal Synthesis of Smectite from Dickite (딕카이트로부터 스멕라이트의 수열합성)

  • Ryu Gyoung-Won;Jang Young-Nam;Bae In-Kook;Chae Soo-Chun;Choi Sang-Hoon
    • Journal of the Mineralogical Society of Korea
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    • v.17 no.3
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    • pp.267-275
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    • 2004
  • A hydrothermal process was used to synthesize dioctahedral smectite from dickite [$A1_2$$Si_2$$O_{5}$ $(OH)_4$], Dickite was previously activated by heating at $800^{\circ}C$ far 4 hours with $Na_2$$CO_3$. After the heat-treatment, $SiO_2$ was added for stoichiometry, The autoclaving was carried out in closed stainless steel vessel (about 1 liter) at the condition of various temperature, pressure, time etc. High quality smectite could be obtaind by heating at $290^{\circ}C$ under the pressure of 60 kgf/$\textrm{cm}^2$ for 48 hours. This experiment reveals that pH of the solution was an important factor and should be maintained at 10 to 11 for the formation of dioctahedral smectite. The synthesized smectite was identified as Na-beidellite by the treatment of ethylene glycol and Greene-Kelly test.

A Study on the Preparation of High Purity Silicic Acid by Solvent Extraction from Sodium Silicate (규산 나트륨으로부터 유기 용매 추출에 의한 고순도 규산 제조에 관한 연구)

  • Rho, Jae-Seong;Hong, Seong-Su;Chung, Hung-Ho
    • Applied Chemistry for Engineering
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    • v.7 no.4
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    • pp.802-808
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    • 1996
  • Silicic acid(SA) was extracted with organic solvents from aqueous sodium silicate solutions acidified with dilute sulfuric acid. Tetrahydrofuran(THF), isopropyl alcohol and acetone were used as organic solvents. The extraction degree of Si and the removal efficiency of Na is determined according to kinds of solvent and the mixing ratios of solvent, sodium chloride and $H_2O$. Optimum conditions for the preparation of high purity SA were THF as an organic solvent, volume ratio of organic solvent/SA : 1 (organic solvent 10ml/10ml SA) and the amount of NaCl addition 2.5g/10ml SA. The extraction degree of Si and the removal efficiency of Na at that point were 86.2% and 99.95% respectively and the purity of SA was 99.96%.

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