• Title/Summary/Keyword: NC Program

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On the machine error measurement and compensation (NC 공정기계에서 온더머신 오차측정 및 보상)

  • 신동수;정성종
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.1096-1101
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    • 1992
  • In order tominimize fixing error of workpieces, circle, prismatic, sphere, cylindrical and sculptures types. Modification Rule by Indexing Table and Modification Rule by NC Program are developed for machining centers by using touch trigger probes. The Modification Rule by Indexing Table meas the alignment of workpiece to NC program through degree of freedoms of indexing table. The Modification Rule by NC Program is the alognment of NC program to workpiece ste-tp condition via the generation of NC progarm. A postprocessing module is alos developed for generating NC-part program(User Macro) to compensate for machining errors in end milling and boring processes. Developed method are verified by experiments.

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접촉식 측정시스템에 의한 공작물의 자동인식 및 오차보상

  • 신동수;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.11a
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    • pp.121-125
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    • 1991
  • In order to minimize fixing error of workpieces, prismatic and cylindrical types. Modification Rule by Indexing Table and Modification Rule by NC Program are developed for machining centers by using touch trigger probes. The Modification Rule by Indexing Table means the alignment of workpiece to NC program through degree of freedoms of indexing table. The Modification Rule by NC Program is the alignment of NC program to workpiece set-up condition via the generation of NC program. A postprocessing module is also developed for generating NC-part Program (User Macro) to compensate for Machining errors in end milling and boring processes. Developed methods are verified by experiments.

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NC Program Generation Using Off-line Teaching of Deburring Path (오프 라인 티칭에 의한 디버링 NC 프로그램 생성 및 가공)

  • 김선호;박경택;윤영진;이만형;이익희
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.93-100
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    • 2000
  • Die-casting burr due to casting process is removed by post-process for assembly and quality control of product. Though robot has been widely used for deburring job before, CNC exclusive machine is currently developed f3r high power, high speed machining and quick tool change. Deburring tool path with complex 3D curve type is defined to make out deburring NC program. But there is no efficient method to define it currently used methods with teaching probe on machine. In this study the efficient method to make out deburring NC program is developed. 5-axis digitizing machine is used to receive data of deburring path. And the post processor for NC program generation is developed in consideration of the machining conditions. The developed system is not dependent on the skill of operator and has the advantage to maintain the flexibility of job to modify NC program due to the wear of tool and aging of the die casting.

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An Extended DNC System for Factory Automation (공장자동화를 위한 확장 DNC 시스템)

  • 김영기;강무진;이재원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.9
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    • pp.2297-2311
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    • 1994
  • This paper presents the study on the development of a DNC, system IPIS(Interactive Plant Information System)/DNC, which can manage NC machines and robots as a distributed control method in the machine. processing factory. The IPIS/DNC system is composed of a host computer, satellites and NC machines. A set of software modules are developed on the host computer and the satellites separately. By modularizing each functions of the IPIS/DNC system and using multi-taking method, the functions such as NC program management, NC program distribution, and shop monitoring can be performed on the host computer, and the functions such as NC program transfer to the NC machines, and NC program editing can be performed on the satellites. A Relational database which is linked with job scheduling system is used for IPIS/DNC system.

A design of a Korean automatic programming system and a graphic debugger for CNC lathe using IBM-PC (IBM-PC를 이용한 CNC 선반용 한글자동프로그래밍 시스템과 그래픽디버거의 설계)

  • 고명삼;김규식;성광제
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.414-418
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    • 1986
  • Although the use of NC machine is increasing in modern industry, unfamiliarities of the NC program syntax do not allow us to program it easily. So, automatic programming systems, such as APT, COMPACT, CL, were developed to help the uninitiated to write NC program easily. In this research, Korean Automatic Programming System for 2-axis NC lathe is developed, by which NC program is easily programmed using Korean letters. In addition, Graphic Debugger for 2-axis NC lathe is developed for debugging the NC program error and animating the cutting process. The above systems are run on the IBM-PC/XT.

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Chip Load Control Using a NC Verification Model Based on Z-Map (Z-map 기반 가공 검증모델을 이용한 칩부하 제어기)

  • Baek Dae Kyun;Ko Tae Jo;Park Jung Whan;Kim Hee Sool
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.4
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    • pp.68-75
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    • 2005
  • This paper presents a new method for the optimization of feed rate in sculptured surface machining. A NC verification model based on Z-map was utilized to obtain chip load according to feed per tooth. This optimization method can regenerate a new NC program with respect to the commanded cutting conditions and the NC program that was generated from CAM system. The regenerated NC program has not only the same data of the ex-NC program but also the updated feed rate in every block. The new NC data can reduce the cutting time and produce precision products with almost even chip load to the feed per tooth. This method can also reduce tool chipping and make constant tool wear.

Chip Load Control Using A NC Verification Model Based on Z-Map (Z-map 기반 NC 검증모델을 이용한 칩부하 제어)

  • 백대균;고태조;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.801-805
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    • 2000
  • This paper presents a new method of tool path optimization. A NC verification model based Z-map was utilized to obtain chip load in feed per tooth. This developed software can regenerate a NC program from cutting condition and the NC program that was generated in CAM. The regenerated NC program has not only all same data of the ex-NC program but also the new feed rates in every block. The new NC data can reduce the cutting time and manufacture precision dies with the same chip load in feed per tooth. This method can also prevent tool chipping and make constant tool wear. This paper considered the effects of acceleration and deceleration in feed rate change.

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NC Program Generation Using Off-Line Teaching of Deburring Path

  • Kim, Sun-Ho;Park, Kyoung-Taik;Lee, Man-Hyung
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.118-126
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    • 2000
  • Die-casting burr to casting process is removed by post-process for assembly and quality control of product. Though robot has been widely used for deburring job before. CNC exclusive machine is currently developed for high power, high speed machining and quick tool change. Deburring tool path with complex 3D curve type is defined to make out deburring NC program. But there is no efficient method to define it currently used methods with teaching probe on machine. In this study the efficient method to make out deburring NC program is developed. 5-axis digitizing machine is used to receive data of deburring path. And the post process for NC program generation is developed in consideration of the machining conditions. The developed system is not dependent on the skill of operator and has the advantage to maintain the flexibility of job to modify NC program due to the wear of tool and aging of the die casting.

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A study on the automatic compensation of machining error in NC turning (NC 선반가공에 있어서 가공오차의 자동 보정에 관한 연구)

  • 박천경;박동삼
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1542-1551
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    • 1990
  • This paper shown how to measure the machining error in diameter of cylindrical workpiece and compensate the measured machining error in NC turning. Machining error is measured by the electric micrometer mounted on the tool post with the NC part program for probe location path analyzed. Correct NC part program for finish turning is automatically generated to compensate the measured machining error. These concepts have been effectively introduced to a newly developed software for error compensation. In turning experiments with the developed error compensation system, machining error was almost within the specified tolerance, which reveals the effectiveness of the developed system.

Design of a graphical operating system for the NC controller (NC용 graphical OS 설계)

  • 최성락;정광조
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.519-524
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    • 1992
  • In this paper, an operating system is designed for NC controllers. Host computer is the IBM-PC, and the controller panel is designed in graphics mode to look easily for users. Pull-down menu is selected, which is useful to minimize a mistake made by users, so users can use NC controller more effectively. Also, many functions are proposed, such as NC editor for programming the NC program directly, simulation function for testing editted NC program, and new key-pad that appropriates for the functions of OS.

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