• Title/Summary/Keyword: NC 제어기

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A Study on the Spherical Lens Manufacturing by Simultaneous 3-Axis for NC Lathe (NC 선반에서 동시 3축을 이용한 구면 렌즈 가공 연구)

  • Lee, Min-Ki;Lee, Eung-Suk;An, Dong-Youl
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.956-961
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    • 2004
  • This paper proposes a study on the spherical lens manufacturing by simultaneous 3 axis for NC lathe. We use friction drive system for moving system in experimental diamond turing machine. The diamond turning machine use manufacturing for high quality lens, mirror and many optics products. Especially, the high tech industry require a lot of lens. For example, optical engineering. medical science, space engineering and material engineering etc. The friction drive system is very simple and quiet, compared to ball screw system. We find a problem at the simultaneous 3 axis and suggest a solution. Also, when we manufactured a micro lens. find a problem and solution.

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A CAD/CAM System for Plate Cams with Three CNC Interpolation Methods (세가지 보간방법을 이용한 평판 캠의 CAD/CAM 시스템)

  • 김찬봉;양민양
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.3
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    • pp.869-879
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    • 1991
  • 본 연구에서는 여러가지 평판 캠 기구에 대하여 효율적이며 정밀한 설계 및 가공을 할 수 있도록 CAD/CAM 소프트웨어를 개발하는데 목적이 있다. 즉, 주어진 캠 곡선과 캠 기구의 구성조건을 바탕으로 포락선 이론에 의하여 캠 형상을 구하고, 원하 는 가공 방법을 선정하여 황삭가공과 정삭가공에 대한 NC 파트프로그램을 얻는 기능들 을 하나의 통합된 CAD/CAM 소프트웨어로 구성하여 생산성과 효율성 및 정밀성 향상에 기여하고자 한다.

Performance investigation of CNC system with interface between CNC controller and servo system (CNC 제어기와 서보시스템의 연결방식에 따른 특성조사)

  • 이현철;윤서영;이은호
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.392-397
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    • 1993
  • Generally machine tools can be divided into three components : NC Controller, the electrical drives and the mechanical transmission elements. For high speed, high precision machining, high performance control of servo system must be accommodated and one must carefully define the interface among three components. In this paper, we suggest a way to assist future development of CNC controller by investigating the characteristics resulting from different interface between CNC controller and servo system.

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A Study on Stress and Deformation through Finite Element Analysis of 2NC Head Processing Controlling AC Axis during 5-Axis Cutting Machine Training in the 4th Industrial Revolution of Machine Tool System (공작기계의 4차 산업혁명에서 5축 절삭가공기 교육 중 AC축을 제어하는 2NC 헤드 가공상의 유한요소 해석으로 응력 및 변형에 관한 연구)

  • Lee, Ji Woong
    • Journal of Practical Engineering Education
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    • v.13 no.2
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    • pp.327-332
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    • 2021
  • Materials used for education include SM20C, Al6061, and acrylic. SM20C materials are used a lot in certification tests and functional competitions as carbon steel, but they are also used in industrial sites. Al6061 is said to be a material that produces a lot of tools because it has lower hardness than carbon steel and is highly flexible. When practical guidance is given to students using acrylic materials, it is a material that causes vibration and tool damage due to excessive cutting. In this process, we examine how impact on the 5-axis equipment 2NC head can affect precision control. The weakest part of a five-axis equipment is the head that controls the AC axis. In the event of precision and cumulative tolerances in this area, the precision of all products is reduced. Thus, a key part of the 2NC head, the spindle housing was carried out using Al7075 T6 (U.S. Alcoasa) material and the entire body using FCD450 (spherical graphite cast iron). In the vibration and cutting process acting on these two materials, the analysis was carried out to determine the value of applying the force as a finite element analysis under extreme conditions. We hope that using these analytical data will help students see and understand the structure of 5-axis machining rather than 5-axis cutting.

A study on the adaptive control of process parameters using torque for end milling operation in machining center (Machining Center에서 End Millirh할 때 Torgue에 의한 가공변수의 적응제어에 관한 연구)

  • 박천령;윤문철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.6
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    • pp.889-897
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    • 1986
  • The purpose of this study is to describe the strategy of machining process suitable for developing adaptive control with constraint of NC-machine tool. The algorithm that controls machining process parameters of every sampling time is established for the constraint of torque in machinig center. To prove this AC algorithm, manual AC-unit control test is used for simulating the on-line AC strategy control. Also machining tests are carried out on a CNC-machining center fitted with the ACC system and compared with the simulated results. The practical effectiveness of the ACC systems so discussed and the reduction of machining time are demonstrated with reference to typical models of cutting workpieces. As a typical model, taper and step geometry model are selected. The computer simulation results have a good agreement with the experimental observation and make it possible to develope a NC-machine tool with an on-line ACC system.

Development of PC-NC Water Jet Cutting System and Cutting of Titanium (PC-NC 제어 Water Jet 가공기의 개발과 티타늄의 시험 절삭)

  • Choi, Byung-Mun;Hong, Seong-Ki;Ryuh, Beom-Sahng;Park, Sang-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.3
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    • pp.53-60
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    • 2001
  • Water jet cutting is a new technology using very high pressure water as a cutting tool. Water jet cutting system consists of water preparation part, pressure generation pate, cutting head, and motion part. A PC-based numerical controlled (PC-NC) X-Y table is developed and water get cutting system is installed thereon. Water jet machining is applicable to various kinds of materials ranging from soft materials such as rubber and meat to hard-to-cut materials such as titanium. This paper shows the application of the abrasive waterjet system to titanium cutting.

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NURBS Curve Interpolator for Controlling the Surface Roughness (표면거칠기를 고려한 NURBS 곡선보간기)

  • Choi In hugh;Jung Tae sung;Yang Min Yang;Lee Dong yoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.5 s.236
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    • pp.698-706
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    • 2005
  • Finish machining of a curved surface is often carried out by an NC system with curve interpolation in the field. This NURBS interpolation adopts a feedrate optimizing strategy based on both the geometrical information and dynamic properties. In case of a finish cut using a ball-end mill, the curve interpolator needs to take the machining process into account for more improved surface, while reducing the polishing time. In this study, the effect of low machinability at the bottom of a tool on surface roughness is also considered. A particular curve interpolation algorithm is proposed fur generating feedrate commands which are able to control the roughness of a curved surface. The simulation of the machined surface by the proposed algorithm was carried out, and experimental results are presented.

Development of Distributed Numerical Control System (DNC 시스템 개발)

  • 김선호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.463-470
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    • 1995
  • 설계, 가공, 조립, 검사기술로 대표되는 생산시스템의 근간 기술은 공작기계에 의한 부품가공 소위, 기계 가공 기술이다. 가공에 필요한 NC 프로그램의 효율적인 관리를 위해 이용되던 종래의 DNC(Direct Numerical Control) 는 가공 Cell 의 효율을 높이기 위해, CNC 가공기 및 주변기기에 대한 실시간 감시/제어기능을 가진 분산제어시스템( DNC(Distributed Numerical Control)으로 발전하고있다. 본 연구에서는 이기종 CNC로 이루어진 가공 Cell에 적합 하고, 경제성, 범용성 및 확장성을 고려하여 RS485 Network 및 RS232C를 이용하여각 CNC 공작기계 및 주변기기와 연결 해서 실시간(Real Time) 동시작업(Multi Tasking) 가능한 DNC 시스템을 개발하였다.

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NURBS Interpolator for Controlling the Surface Roughness (표면 거칠기를 고려한 NURBS 보간기)

  • Choi, In-Hugh;Jung, Tea-Sung;Hong, Won-Pyo;Yang, Min-Yang
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1226-1233
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    • 2003
  • Finish machining of a curved surface is often carried out by an NC system with curve interpolation in the field. This NURBS interpolation adopts a feedrate optimizing strategy based on both the geometrical information and dynamic properties. In case of a finish cut using a ball-end mill, the curve interpolator needs to take the machining process into account for more improved surface, while reducing the polishing time. In this study, the effect of low machinability at the bottom of a tool on surface roughness is also considered. A particular curve interpolation algorithm is proposed for generating feedrate commands which are able to control the roughness of a curved surface. The simulation of the machined surface by the proposed algorithm was carried out, and experimental results are presented.

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NURBS Interpolator for Controlling the Surface Roughness (표면 거칠기를 고려한 NURBS 보간기)

  • 최인휴;양민양;이강주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.162-167
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    • 2003
  • Finish machining of a curved surface is often carried out by an NC system with curve interpolation in the field. This NURBS interpolation adopts a feedrate optimizing strategy based on both the geometrical information and dynamic properties. In case of a finish cut using a ball-end mill. the curve interpolator needs to take the machining process into account for more improved surface, while reducing the polishing time. In this study, the effect of low machinability at the bottom of a tool on surface roughness is also considered. A particular curve interpolation algorithm is proposed for generating feedrate commands which are able to control the roughness of a curved surface. The simulation of the machined surface by the proposed algorithm was carried out, and experimental results are presented.

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