• Title/Summary/Keyword: Mushy

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A Finite Element Modeling on the Fluid Flow and Solidification in a Continuous Casting Process (연속주조공정에서의 유동과 응고에 대한 유한요소 모델링)

  • Kim, Tae-Hun;Kim, Deok-Soo;Choi, Hyung-Chul;Kim, Woo-Seung;Lee, Se-Kyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.7
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    • pp.820-830
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    • 1999
  • The coupled turbulent flow and solidification is considered in a typical slab continuous easting process using commercial program FIDAP. Standard $k-{\varepsilon}$ turbulence model is modified to decay turbulent viscosity in the mushy zone and laminar viscosity is set to a sufficiently large value at the solid region. This coupled turbulent flow and solidification model also contains thermal contact resistance due to the mold powder and air gap between the strand and mold using an effective thermal conductivity. From the computed flow pattern, the trajectory of inclusion particles was calculated. The comparison between the predicted and experimental solidified shell thickness shows a good agreement.

Numerical analysis of continuous casting process with electromagnetic brake (연속주조공정에서의 EMBR의 수치해석)

  • 김현경;유흥선;유수열
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.6
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    • pp.766-773
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    • 1999
  • A numerical analysis has been performed solidification problem using the fixed grid-enthalpy method with enthalpy-porosity relation. A modified standard $k-\varepsilon$ model was applied to describe the influence of turbulent flow. Computational procedures are based on the finite volume method and the non-staggered grid system. Comparisons with the different three experimental results show that applying a modified standard $k-\varepsilon$model in mushyzone is better than the previous computation results. This paper includes another EMBR's influences such as change of velocity field, Increasement of temperature and dispersion of flow out of nozzle into the flow field. These EMBR's influences are compared to case without EMBR.

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True Sedimentation and Particle Packing Rearrangement during Liquid Phase Sintering

  • Lee, Jong-K.;Xu, Lei;Lu, Shu Zu
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.68-69
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    • 2006
  • When an alloy such as Ni-W is liquid phase sintered, heavy solid W particles sedimentate to the bottom of the container, provided that their volume fraction is less than a critical value. The sintering process evolves typically in two stages, diffusiondriven macrosegregation sedimentation followed by true sedimentation. During macrosegregation sedimentation, the overall solid volume fraction decreases concurrently with elimination of liquid concentration gradient. However, in the second stage of true sedimentation, the average solid volume fraction in the mushy zone increases with time. It is proposed that the true sedimentation results from particle rearrangement for higher packing efficiency.

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Three-dimensional Numerical Modeling of Fluid Flow and Heat Transfer in Continuously Cast Billets (연속주조 빌렛의 3차원 열 및 유동해석)

  • Lee, Sung-Yoon;Lee, Sang-Mok;Park, Joong-Kil;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.20 no.5
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    • pp.290-299
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    • 2000
  • A three-dimensional model was developed in order to simulate heat and fluid flow of a continuous casting billet. The model was coded with the general-purpose CFD program FIDAP, using the finite element method. The present model consists of 2 individual calculation schemes, named model 1 and model 2. Mold region only was calculated to check the pouring stream through submerged nozzle with model 1. Entire region, which consists of mold, secondary cooling, radiation cooling was calculated to predict crater end position, temperature profile and solid shell profile(model 2). Standard $k-{\bullet}\hat{A}$ turbulence model has been applied to simulate the turbulent flow induced by submerged nozzle. Enthalpy method was adopted for the latent heat of solidification. Fluid flow in mushy zone was treated using variable viscosity approach. The more casting speed and superheat increased, the more metallurgical length increased. The shell thickness at the mold exit is proved to be mainly controlled by superheat by the present simulation. It may be concluded that the present model can be successfully applied far the prediction of heat and fluid flow behavior in the continuous casting process.

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Solidification Process of an Al-Cu Alloy in a Vertical Annular Mold and Effects of Cooling Rate on Macrosegregation (수직환상주형내 Al-Cu합금의 응고과정 및 냉각속도의 조대편석에 대한 영향)

  • 유호선
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.7
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    • pp.1818-1832
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    • 1994
  • Transport process during solidification of an AI-CU alloy in a vertical annular mold of which inner wall is cooled is numerically simulated. A model which can take account of local density dependence on the solute concentration is established and incorperated in the analysis. Results show that thermally and solutally induced convections are developed in sequence, so that there is little interaction between them. Thermal convection effectively removes the initial superheat from the melt and vanishes as solidification proceeds from the cooling wall. On the other hand, solutal convection which is developed later over the meshy and the pure liquid regions leads to large-scale redistribution of the consituents. The degree of the initial superheating hardly affects overall solidification behavior except the early stage of the process, when the cooling rate is kept constant. Macrosegregation is reduced remarkably with increasing cooling rate, because not only the liquidus interface advances so quickly that time available for the solute transport is not enough, but also the interdendritic flow is strongly damped by rapid crystal growth within the mushy region.

Three-Dimensional Analysis of the Coupled Turbulent Flow and Solidification During a Continuous Casting Process with Electromagnetic Brake (전자기 브레이크를 적용한 연속주조공정에서의 난류유동 및 응고의 3차원 해석)

  • Kim, Deok-Soo;Kim, Woo-Seung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.10
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    • pp.1254-1264
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    • 1999
  • A three-dimensional coupled turbulent fluid flow and solidification process were analyzed in a continuous casting process of a steel slab with Electromagnetic Brake(EMBR). A revised low-Reynolds number $k-{\varepsilon}$ turbulence model was used to consider the turbulent effects. The enthalpy-porosity relation was employed to suppress the velocity within a mushy region. The electromagnetic field was described by Maxwell equations. Tile application of EMBR to the mold region results in the decrease of the transfer of superheat to the narrow face, the increase of temperature in free surface region and most liquid of submold region, and the higher temperature gradient near the solidifying shell. The increasing magnetic flux density effects mainly to the surface temperature of the solidifying shell of narrow face, hardly to the one of wide face. It is seen that in the presence of EMBR a thicker solidifying shell is obtained at the narrow face of the slab.

An Extended Similarity Solution for One-Dimensional Multicomponent Alloy Solidification in the Presence of Shrinkage-Induced Flow (체적수축유동이 있는 일차원 다원합금 응고에 대한 확장된 해석해)

  • Chung, Jae-Dong;Yoo, Ho-Seon;Choi, Man-Soo;Lee, Joon-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.3
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    • pp.426-434
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    • 2000
  • This paper deals with a generalized similarity solution for the one-dimensional solidification of ternary or higher-order multicomponent alloys. The present approach not only retains the existing features of binary systems such as temperature- solute coupling, shrinkage-induced flow, solid-liquid property differences, and finite back diffusion, but also is capable of handling a multicomponent alloy without restrictions on the partition coefficient and microsegregation parameter. For an alloy of N-solute species, governing equations in the mushy region reduce to (N+2) nonlinear ordinary differential equations via similarity transformation, which are to be solved along with the closed-form solutions for the solid and liquid regions. A linearized correction scheme adopted in the solution procedure facilitates to determine the solidus and liquidus positions stably. The result for a sample ternary alloy agrees excellently with the numerical prediction as well as the reported similarity solution. Additional calculations are also presented to show the utility of this study. Finally, it is concluded that the present analysis includes the previous analytical approaches as subsets.

Bacterial Soft Rot of Chicory by Erwinia carotovora subsp. carotovora (Erwinia carotovora subsp. carotovora에 의한 치커리 세균성무름병)

  • 임춘근
    • Korean Journal Plant Pathology
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    • v.11 no.2
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    • pp.116-119
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    • 1995
  • Occurrence of soft rots was observed on chicory that was massively grown in-In-jae, Kangwon-Do, Korea. At first, a creamy lesion was appeared on the chicory root, which was enlarged slowly in diameter and in depth. The affected root area became soft and mushy. This eventually resulted in wilting and death of the aboveground parts of the chicory. The causal organism isolated from the lesions was identified as Erwinia carotovora subsp. carotovora based on the physiological and chemical characteristics, and on the results of the Biolog Program (Biolog Inc. U.S.A.). Since E. carotovora subsp. carotovora is the first described bacterium that causes soft rot on chicory in Korea, we proposr to name the chicory disease caused by E. carotovora subsp. carotovora as "bacterial soft rot of chicory".

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Consumption Pattern of Ramyon by Middle School Students -Kangwon do Area- (중학생의 라면소비 실태조사 -강원도 지역을 중심으로-)

  • 장명숙;현영희;김복남
    • Korean journal of food and cookery science
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    • v.5 no.2
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    • pp.91-97
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    • 1989
  • Consumption pattern of Ramyon (fried instant noodle) by middle school students at age of 13 ∼15 years in Kangwon-do area was surveyed by questionaire. About 67% among 866 students consumed Ramyon more than once per week. On the whole, common Ramyon was frequently consumed as a kind of substitues for supper sand between meals at home because of its convenience. The advertisement had strong effect on the selection of ramtron. Consumers considered that taste of soup is important quality factor of Ramyon In terms of the texture of cooked noodle, the most desirable was chewy and hard texture. The most undesirable was swollen and mushy texture. The most desriable and undesirable taste of soup was respectively spicy and greasy taste. At present, no significant difference in consumption pattern betsween sex were observed in most cases.

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The effect of mold rotation on solidification process of an Al-Cu alloy (주형의 회전이 Al-Cu 합금의 응고과정에 미치는 영향)

  • Yu, Ho-Seon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.4
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    • pp.525-540
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    • 1997
  • The effect of mold rotation on the transport process and resultant macrosegregation pattern during solidification of an Al-Cu alloy contained in a vertical axisymmetric annular mold cooled from the inner wall is numerically investigated. The mold initially at rest starts to rotate at a prescribed angular velocity simultaneously with the beginning of cooling. Computed results for a representative case show that the mold rotation essentially suppresses the development of both thermal and solutal convections in the melt, creating distinct characteristics such as the liquidus front, flow pattern and temperature distribution from those for the stationary mold. Thermal convection which develops at the early stages of cooling is soon extinguished by the rotating flow induced during spin-up, and thus does not effectively remove the initial superheat from the melt. On the other hand, solutal convection, though it weakens considerably and is confined within the mushy zone, still predominates over the solute redistribution process. With increasing the angular velocity, the solute transport in the axial direction is enhanced, whereas that in the radial direction is reduced. The final macrosegregation formed in the mold rotating at moderate angular velocities appears to be favorable in comparison with the stationary casting, in that not only relatively homogenized composition is achieved, but also a severely positive-segregated channel is restrained.