DOI QR코드

DOI QR Code

An Extended Similarity Solution for One-Dimensional Multicomponent Alloy Solidification in the Presence of Shrinkage-Induced Flow

체적수축유동이 있는 일차원 다원합금 응고에 대한 확장된 해석해

  • 정재동 (서울대학교 정밀기계설계공동연구소) ;
  • 유호선 (숭실대학교 기계공학과) ;
  • 최만수 (서울대학교 기계항공공학부) ;
  • 이준식 (서울대학교 기계항공공학부)
  • Published : 2000.03.01

Abstract

This paper deals with a generalized similarity solution for the one-dimensional solidification of ternary or higher-order multicomponent alloys. The present approach not only retains the existing features of binary systems such as temperature- solute coupling, shrinkage-induced flow, solid-liquid property differences, and finite back diffusion, but also is capable of handling a multicomponent alloy without restrictions on the partition coefficient and microsegregation parameter. For an alloy of N-solute species, governing equations in the mushy region reduce to (N+2) nonlinear ordinary differential equations via similarity transformation, which are to be solved along with the closed-form solutions for the solid and liquid regions. A linearized correction scheme adopted in the solution procedure facilitates to determine the solidus and liquidus positions stably. The result for a sample ternary alloy agrees excellently with the numerical prediction as well as the reported similarity solution. Additional calculations are also presented to show the utility of this study. Finally, it is concluded that the present analysis includes the previous analytical approaches as subsets.

Keywords

References

  1. Beckermann, C, and Viskanta, R., 1993, 'Mathematical Modeling of Transport Phenomena During Alloy Solidification,' Appl. Mech. Rev., Vol. 46, pp. 1-27
  2. Ni, J. and Incropera, F. P., 1995, 'Extension of the Continuum Model for Transport Phenomena occurring during Metal Alloy Solidification - II. Microscopic Considerations,' Int. J. Heat Mass Transfer, Vol. 38, pp. 1285-1296 https://doi.org/10.1016/0017-9310(94)00237-P
  3. Schneider, M. C. and Beckermann, C., 1995, 'A Numerical Study of the Combined Effects of Microsegregation, Mushy Zone Permeability and Flow, Caused by Volume Contraction and Thermosolutal Convection, on Macrosegregation and Eutectic Formation in Binary Alloy Solidification,' Int. J. Heat Mass Transfer, Vol. 38, pp. 3455-3473 https://doi.org/10.1016/0017-9310(95)00054-D
  4. Schneider, M. C. and Beckermann, C., 1995, 'Formation of Macrosegregation by Multicomponent Thermosolutal Convection During the Solidification of Steel,' Metall. Trans. A, Vol. 26A, pp. 2373-2388 https://doi.org/10.1007/BF02671251
  5. Swaminathan, C. R. and Voller, V. R., 1997, 'Toward a General Numerical Scheme for Solidification Systems,' Int. J. Heat Mass Transfer, Vol. 40, pp. 2859-2868 https://doi.org/10.1016/S0017-9310(96)00329-8
  6. Krane, M. J. M., Incropera, F. P. and Gaskell, D. R., 1997, 'Solidification of Ternary Metal Alloys-I. Model Development,' Int. J. Heat Mass Transfer, Vol. 40, pp. 3827-3835 https://doi.org/10.1016/S0017-9310(97)00041-0
  7. Krane, M. J. M. and Incropera, F. P., 1997, 'Solidification of Ternary Metal Alloys-II. Predictions of Convective Phenomena and Solidification Behavior in Pb-Sb-Sn Alloys,' Int. J. Heat Mass Transfer, Vol. 40, pp. 3837-3847 https://doi.org/10.1016/S0017-9310(97)00011-2
  8. Muehlbauer, J. C., Hatcher, J. D., Lyons, D. W. and Sunderland, J. E., 1973, 'Transient Heat Transfer Analysis of Alloy Solidification,' J. Heat Transfer, Vol. 95, pp. 324-331
  9. Worster, M. G., 1986, 'Solidification of an Alloy from a Cooled Boundary,' J. Fluid Mech., Vol. 167, pp. 481-501 https://doi.org/10.1017/S0022112086002938
  10. Braga, S. L. and Viskanta, R., 1990, 'Solidification of a Binary Alloy Solution on a Cold Isothermal Surface,' Int. J. Heat Mass Transfer, Vol. 33, pp. 745-754 https://doi.org/10.1016/0017-9310(90)90172-Q
  11. Chung, J. D., Lee, J. S., Ro, S. T. and Yoo, H., 1999, 'An Analytical Approach to the Conduction-Dominated Solidification of Binary Mixtures,' Int. J. Heat Mass Transfer, Vol. 42, pp. 373-377 https://doi.org/10.1016/S0017-9310(98)00203-8
  12. Voller, V. R., 1997, 'A Similarity Solution for the Solidification of a Multicomponent Alloy,' Int. J. Heat Mass Transfer, Vol. 40, pp. 2869-2877 https://doi.org/10.1016/S0017-9310(96)00330-4
  13. Chung, J. D., Lee, J. S. and Yoo, H., 1998, 'An Extended Similarity Solution for the Alloy Solidification System,' Proc. 11th IHTC, Vol. 7, pp. 187-192
  14. Chen, J. H. and Tsai, H. L., 1993, 'Inverse Segregation for a Unidirectional Solidification of Aluminum-Copper Alloys,' Int. J. Heat Mass Transfer, Vol. 36, pp.3069-3075 https://doi.org/10.1016/0017-9310(93)90035-5
  15. Mehrabian, R. and Flemings, M. C., 1970, 'Macrosegregation in Ternary Alloys,' Metall. Trans., Vol. 1, pp. 455-464
  16. Ni, J. and Beckermann, C., 1991, 'A Volume-Averaged Two-Phase Model for Transport Phenomena During Solidification,' Metall. Trans. B, Vol. 22B, pp. 349-361 https://doi.org/10.1007/BF02651234
  17. Clyne, T. W. and Kurz, W., 1981, 'Solute Redistribution during Solidification with Rapid State Diffusion,' Metallurgical Transactions A, Vol. 12, pp. 965-971 https://doi.org/10.1007/BF02643477
  18. Kurz, W. and Fisher, D. J., 1989, Fundamentals of Solidification, Trans. Tech. Publications, Switzerland