• 경영과학
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• 제24권1호
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• pp.63-76
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• 2007

To realize the mass customization entails the optimized supply chain design for efficiently producing and delivering the various products. In this study, we considered the problem obtaining the optimized production policy under the situation wherein the multiple products are apportioned into multiple parallel production facilities. More specifically, the production set-up costs incurs according to whether the production facilities are utilized or not. The facility-dependent set-up costs increase the problem complexity in solving the production apportioning problem for multiple products. This problem can be formulated as concave minimization problem, which is known as NP-hard problem. In this paper, a heuristic algorithm is proposed to solve two conjoint problems : one is to select the cost-effective facilities from alternative multiple production facilities and the other is to apportion the production lot to those selected facilities.

• 산업경영시스템학회지
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• 제43권2호
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• pp.137-145
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• 2020

Various elements of Fabrication (FAB), mass production of existing products, new product development and process improvement evaluation might increase the complexity of production process when products are produced at the same time. As a result, complex production operation makes it difficult to predict production capacity of facilities. In this environment, production forecasting is the basic information used for production plan, preventive maintenance, yield management, and new product development. In this paper, we tried to develop a multiple linear regression analysis model in order to improve the existing production capacity forecasting method, which is to estimate production capacity by using a simple trend analysis during short time periods. Specifically, we defined overall equipment effectiveness of facility as a performance measure to represent production capacity. Then, we considered the production capacities of interrelated facilities in the FAB production process during past several weeks as independent regression variables in order to reflect the impact of facility maintenance cycles and production sequences. By applying variable selection methods and selecting only some significant variables, we developed a multiple linear regression forecasting model. Through a numerical experiment, we showed the superiority of the proposed method by obtaining the mean residual error of 3.98%, and improving the previous one by 7.9%.

• 한국경영과학회:학술대회논문집
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• 한국경영과학회 2006년도 추계학술대회
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• pp.134-137
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• 2006

Satisfying the customer orders with a short lead-time is one of the essential and competitive factors for business units under a mass customization environment. To shorten the lead-time for fulfilling various orders entails the production capacity expansion and efficient operational policy. Most business firms utilize the multiple production lines or facilities to cope with this business and manufacturing environment by making the manufacturing and distribution more flexible. In this study, we introduce the operational problem determining the joint production and delivery policy in an environment where multiple products are manufactured with more than one production lines. Also, we propose the heuristic solution approach for determining the product-line selection and joint lot size for this problem.

• 대한산업공학회지
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• 제22권1호
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• pp.155-164
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• 1996

Biomass to methane via anaerobic digestion conversion is a good supply method of substitutable energy resources. The economic viability of this technology is contingent upon managing the production facilities in a cost effective manner. The problem is to determine the batch production sequence as well as the batch residence times in the digester so as to maximize total gas production over a given planning horizon. The problem is difficult to solve since the batch sequencing decisions and the batch residence time decisions cannot be isolated. This paper developes a heuristic algorithm which is based on a dynamic programming procedure for the multiple feedstock sequencing and scheduling biogas production systems and demonstrates to yield good results.

• 한국경영과학회지
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• 제17권3호
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• pp.137-158
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• 1992

We study the Multiple Product Single Facility Stockout Avoidance Problem (SAP). That is the problem of determining, given initial inventories, whether there is a multiple product single facility production schedule that avoids stockouts over a given time horizon. The optimization version of the SAP where stockouts are pnelized linearly is also studied. We call this problem the Weighted Stockout Problem (WSP). Both problems are NP-hard in the strong sense. We develop Mixed Integer Linear Programming (MIP) formulations for both the SAP and the WSP. In addition, several heuristic algorithms are presented and performances are tested using computational experiments. We show that there exist polynomial algorithms for some special cases of the SAP and the WSP. We also present a method to phase into a target cyclic schedule for infinite horizon problems. These can be used as a practical scheduling tool for temporarily overloaded facilities or to reschedule production after a disruption.

• 한국전기전자재료학회논문지
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• 제30권9호
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• pp.602-608
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• 2017

Due to recent industry 4.0, manufacturing has changed a lot. In particular, it is necessary to control the controller and controller of the control system, to communicate various production information and measurement information, and to produce a database in accordance with the flexible production for a small quantity of various items, and to manage the trend of major parts of production facilities. In this paper, we developed a multiple wireless communication controller for small scale control system for smart factory by applying XBee and microcomputer. This controller is cheap and easy to build multi-radio communication environment of 1: N and can control and monitor control system. In addition, we tested multiple wireless communication controllers by using signal processing device and C++, and constructed network, control, and database for mechanism module, and confirmed effectiveness for industrial application.

• 한국경영과학회지
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• 제15권1호
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• pp.37-46
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• 1990

Biomass to methane production is a good supply of substitutable energy resources. The economic viability of these systems depends a great deal on cost effective production methods and facilities. The operational problem is to determine the time eto allocate to each batch of several feedstocks for each digester and to determine the number of batches for each digester so as to maximize biogas production for two identical digesters over a fixed planning horizon. This paper provides an efficient approximation procedure which is based on decomposition of the problem and the analysis of incremental gas production function for each feedstock. The computational experience for the heuristic procedure was also reported.

• 한국실내디자인학회논문집
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• 제15권1호
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• pp.121-130
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• 2006

The key role of performance facilities is to provide the stage shape and stage system suitable for the purpose and the property of public performance. The purpose of this study is to draw comparison analysis about the stage construction and stage machine system of the specialty theater or the multiple purpose performance facilities. The progress of the research is as followings. 1. Investigation into literature and catching on physical composition in the performing facilities, 2. Analysis of the stage organization, items of performance, construction form of stage machine systems, conversion system of the analysis samples, 3. A suggestion of the standard model of stage by each scales, through the such continuous analysis. And it was founded that the relation of stage composition, production type, stage system and distribution, and also the basic data between each elements. On the basis of the results, this study proposes the data and the application methods in domestic performance space when we are setting up the plan of performance facilities.

• 품질경영학회지
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• 제50권1호
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• pp.153-167
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• 2022

Purpose: The purpose of this study is to guide the operation managers who plan daily production of large mass-processing facility that services multi-customers with multi-product, small-batch item characteristics by providing the practical best production quantity and the inventory allowed to build. Methods: Close observation of a subcontract paint-shop operator captured the daily decision process which was reflected in the subcontractor-unique mathematical model and the system dynamics simulation model. Multiple simulations were run to find the practical best production quantity and the maximum allowable stock level of inventory that did not undermine the profit from practical best daily production. Actual data and a few constant values were obtained from the firm under study. Results: While the inventory holding cost for the customer-owned material harms the total profit of the subcontractor, the running cost of the processing facility hinders production in small batches. This balances the maximum possible productions and results in practical best daily production which can be found through simulation runs with actual data. The maximum level of stocked inventory is deduced from the practical best daily production. Conclusion: To build a large volume that enables economy-of-scale production, operators should deal with multi-product small-batch items from multiple customers. When the planned schedule of the time and amount of material in-flow tend not to be reliable, operators can find it practical to execute level production across the planning horizon instead of adjusting to day-to-day in-flow fluctuations.

• 센서학회지
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• 제32권2호
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• pp.124-130
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• 2023

Implementing flexible production systems in domestic and foreign automotive design parts assembly has increased demand for automation and power reduction. Consequently, transition to a hybrid production method is observed where multiple vehicles are assembled in a single assembly line. Multiple robots, 3D vision sensors, mounting positions, and correction software have complex configurations in the automotive glass mounting system. Hence, automation is required owing to significant difficulty in the assembly process of automobile parts. This study presents a primer lighting and inspection algorithm that is robust to the assembly environment of real automotive design parts using high power 'ㄷ'-shaped LED inclined lighting. Furthermore, a 2D camera was developed in the primer coating inspection system-the core technology of the glass mounting system. A primer application demo line applicable to the actual automobile production line was established using the proposed high power lighting and algorithm. Furthermore, application inspection performance was verified using this demo system. Experimental results verified that the performance of the proposed system exceeded the level required to satisfy the automobile requirements.