• Title/Summary/Keyword: Multi-stage nozzle

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CFD Analysis on Flow Characteristics of Oil Film Coating Nozzle (유막 코팅 노즐의 유동특성에 관한 CFD해석)

  • Jung, Se-Hoon;Ahn, Seuig-Ill;Shin, Byeong-Rog
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.5
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    • pp.50-56
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    • 2008
  • Metal cutting operations involve generation of heat due to friction between the tool and the pieces. This heat needs to be carried away otherwise it creates white spots. To reduce this abnormal heat cutting fluid is used. Cutting fluid also has an important role in the lubrication of the cutting edges of machine tools and the pieces they are shaping, and in sluicing away the resulting swarf. As a cutting fluid, water is a great conductor of heat but is not stable at high temperatures, so to improve stability an emulsion type mixed fluid with water and oil is often used. It is pumped over the cutting site of cutting machines as a state of atomized water droplet coated with oil by using jet. In this paper, to develop cutting fluid supplying nozzle to obtain ultra thin oil film for coating water droplet, a numerical analysis of three dimensional mixed fluid Jet through multi-stage nozzle was carried out by using a finite volume method. Jet flow characteristics such as nozzle exit velocity, development of mixing region, re-entrance and jet intensity were analyzed. Detailed mixing process of fluids such as air, water and oil in the nozzle were also investigated. It is easy to understand complex flow pattern in multi-stage nozzle. Important flow Information for advance design of cutting fluid supplying nozzle was drawn.

Development of a Multi-nozzle Bioprinting System for 3D Scaffold Fabrication (3차원 지지체 제작을 위한 다중 분사체 노즐 바이오프린팅 시스템 개발)

  • Park, Sanghoon;Kim, Seongjun;Song, Seung-Joon;Choi, Jaesoon
    • Journal of Biomedical Engineering Research
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    • v.36 no.6
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    • pp.271-275
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    • 2015
  • The aim of this study was to develop a multi-nozzle based bioprinting system for fabrication of three-dimensional (3D) biological structure. In this study, a thermoplastic biomaterial that has relatively high mechanical stability, polycaprolactone (PCL) was used to make the 3D structure. A multi-nozzle bioprinting system was designed to dispense thermoplastic biomaterial and hydrogel simultaneously. The system that consists of 3-axes of x-y-z motion control stage and a compartment for injection syringe control mounted on the stage has been developed. Also, it has 1-axis actuator for position change of nozzle. The controllability of the printed line width with PCL was tested as a representative performance index.

Effect of Injection Condition on the Diesel. Fuel Atomization in a Multi-Hole Nozzle (다공 노즐에서 분사조건이 디젤 연료의 미립화 특성에 미치는 영향)

  • Sub, Hyun-Kyu;Kim, Jee-Won;Lee, Chang-Sik
    • Journal of ILASS-Korea
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    • v.14 no.1
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    • pp.8-14
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    • 2009
  • This paper present the diesel fuel spray evolution and atomization performance in a multi-hole nozzle in terms of injection rate, spray evolutions, and mean diameter and velocity of droplets in a compression ignition engine. In order to study the effect of split injection on the diesel fuel spray and atomization characteristic in a multi-hole nozzle, the test nozzle that has two-row small orifice with 0.2 mm interval was used. The time based fuel injection rate characteristics was analyzed from the pressure variation generated in a measuring tube. The spray characteristics of a multi-hole nozzle were visualized and measured by spray visualization system and phase Doppler particle analyzer (PDPA) system. It was revealed that the total injected fuel quantities of split injection are smaller than those of single injection condition. In case of injection rate characteristics, the split injection is a little lower than single injection and the peak value of second injection rate is lower than single injection. The spray velocity of split injection is also lower because of short energizing duration and small injection mass. It can not observe the improvement of droplet atomization due to the split injection, however, it enhances the droplet distributions at the early stage of fuel injection.

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Study of the Unsteady Gas Flow in a Critical Nozzle (임계노즐에서 발생하는 비정상유동에 관한 연구)

  • Kim, Jae-Hyung;Kim, Heuy-Dong;Park, Kyung-Am
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.337-345
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    • 2002
  • The present study addresses a computational result of unsteady gas flow through a critical nozzle. The axisymmetric, unsteady, compressible, Wavier-Stokes equations are solved using a finite volume method that makes use of the second order upwind scheme for spatial derivatives and the multi-stage Runge-Kutta integral scheme for time derivatives. The steady solutions of the governing equation system are validated with the previous experimental data to ensure that the present computational method is valid to predict the critical nozzle flows. In order to simulate the effects of back pressure fluctuations on the critical nozzle flows, an excited pressure oscillation with an amplitude and frequency is assumed downstream of the exit of the critical nozzle. The results obtained show that for low Reynolds numbers, the unsteady effects of the pressure fluctuations can propagate upstream of the throat of critical nozzle, and thus giving rise to the applicable fluctuations in mass flow rate through the critical nozzle, while for high Reynolds numbers, the pressure signals occurring at the exit of the critical nozzle do not propagate upstream beyond the nozzle throat. For very low Reynolds number, it is found that the sonic line near the throat of the critical nozzle remarkably fluctuateswith time, providing an important mechanism for pressure signals to propagate upstream of the nozzle throat, even in choked flow conditions. The present study is the first investigation to clarify the unsteady effects on the critical nozzle flows.

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Study on Sonic/Supersonic Impinging Jets on a Flat Pate (평판에 충돌하는 음속/초음속 제트유동에 관한 연구)

  • 김희동;이호준;서태원;금기헌
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1998.04a
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    • pp.15-15
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    • 1998
  • The problem of the impingement of a sonic or a supersonic jet on a flat surface has not only wide applications but has also interesting and very complex flow phenomena. The main applications of this impinging jet include prediction of solid surface erosion, design of launcher systems, stage separation of multi-stage rocket system, V/STOL operations, thermal spray system, and manufacturing technologies of materials. Much have been learned about the supersonic impinging jet flow field but many fundamental questions have not been answered satisfactorily. The problem encompasses many facets of fluid dynamics which, in combination, present the compressibility effect and the viscous-inviscid interaction, coupled with flow separation and reattachment. What is more, there are many flow parameters that have on the impinging jet flow field, for example, Mach number, Reynolds number, pressure ratio, distance between the nozzle exit and flat plate, jet shock structure, nozzle diameter and etc. Thus the existing data on the supersonic impinging jet flow present considerable disagreement in which quantitative comparison between one result and another is often impossible.

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The Study for Improving the Combustion in a D.I. Diesel Engine using Multi-cavity Piston (Multi-cavity Piston에 의한 디젤기관의 연소성 향상에 관한 연구)

  • Park, Chul Hwan;Bang, Joong Cheol
    • Journal of the Korean Society of Combustion
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    • v.20 no.3
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    • pp.13-20
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    • 2015
  • The performance of a direct-injection diesel engine often depends on the strength of swirl or squish, the shape of combustion chamber, the number of nozzle holes, etc. This is natural because the combustion in the cylinder was affected by the mixture formation process. Since the available duration to make the mixture formation of air-fuel is very short, it is difficult to make complete mixture. Therefore, an early stage of combustion is violent, which leads to the weakness of noise and vibration. In this paper, the combustion process of a common-rail diesel engine was studied by employing two kinds of pistons. One has several cavities on the piston crown to intensify the squish during the compression stroke in order to improve the atomization of fuel, we call this multi cavity piston in this paper. The other is a toroidal single cavity piston, generally used in high speed diesel engines. To take photographs of flame and flaming duration, a four-stroke diesel engine was remodeled into a two-stroke visible single cylinder engine and a high speed video camera was used.

An Experimental Study on the NOx Formation of LNG Flame in Fuel Staged Combustor (다단 연소기를 이용한 LNG 화염의 NOx 발생에 관한 실험적 연구)

  • Chung, Jin-Do;Han, Ji-Woong;Ahn, Kook-Young
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.4
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    • pp.389-394
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    • 2004
  • An experimental study on the NOx formation of LNG flame in fuel staged combustor has been studied. The design concept of multi fuel/air staged combustor is creation of two separate flame, a primary flame is a act as a pilot flame for the secondary combustion stage combustion zone, where most of fuel bums. Experiments were performed on a semi-industrial scale (thermal input 0.233 MW) in a laboratory furnace and Liquefied Natural Gas(LNG) was used as a primary and secondary fuels. This study included parametric study to identify the optimum operating conditions which are primary/secondary fuel ratio, and primary/secondary air ratio for reducing NOx emission with two types of nozzle. The test demonstrated that NOx emission can be reduced by >70% in accordance with operating conditions.

An Experimental study on the NOx Formation of LNG Flame in Fuel Staged Combustor (다단 연소기를 이용한 LNG 화염의 NOx 발생에 관한 실험적 연구)

  • Han, Ji-Woong;Ahn, Kook-Young;Kim, Han-Seok;Chung, Jin-Do;Park, Kyung-Jin
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.161-166
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    • 2001
  • An Experimental study on the NOx formation of LNG flame in fuel staged combustor has been studied. The design concept of multi fuel/air staged combustor is creation of two separate flame, a primary flame is act as a pilot flame for the secondary combustion stage combustion zone, where most of fuel burns. Experiments were performed on a semi-industrial scale (thermal input 0.233 MW) in a laboratory furnace and Liquefied Natural Gas(LNG) was used as primary and secondary fuels. The study included parametric study to identify the optimum operating conditions which are primary/secondary fuel ratio, and primary/secondary air ratio for reducing NOx emission with two types of nozzle. The test demonstrated that NOx emission can be reduced by >70% in accordance with operating conditions.

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Cumulative Distributions and Flow Structure of Two-Passage Shear Coaxial Injector with Various Gas Injection Ratio (2중 유로형 전단 동축 분사기의 기체 분사율에 따른 유동 및 입도분포)

  • Lee, Inchul;Kim, Dohun;Koo, Jaye
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.7
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    • pp.675-682
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    • 2013
  • To verify the effect of inner- and outer-stage gas jets, a shear coaxial injector was designed to analyze the axial velocity profile and breakup phenomenon with an increase in the measurement distance. When the measurement position was increased to Z/d=100, the axial flow showed a fully developed shape due to the momentum transfer, aerodynamic drag effect, and viscous mixing. An inner gas injection, which induces a higher momentum flux ratio near the nozzle, produces the greater shear force on atomization than an outer gas injection. Inner- and Outer-stage gas injection do not affect the mixing between the inner and outer gas flow below Z/d=5. The experiment results showed that the main effect of liquid jet breakup was governed by the gas jet of an inner stage. As the nozzle exit of the outer-stage was located far from the liquid column, shear force and turbulence breaking up of the liquid jets do not fully affect the liquid column. In the case of an inner-stage gas injection momentum flux ratio within 0.84, with the increase in the outer gas momentum flux ratio, the SMD decreases. However, at an inner-stage gas jet momentum flux ratio over 1.38, the SMD shows the similar distribution.

Meanline analysis method for performance analysis of a multi-stage axial turbine in choking region (다단 축류 터빈에서의 초킹 영역 탈설계 성능 해석을 위한 평균반경 해석법)

  • Kim, Sangjo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.881-888
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    • 2017
  • In general, the choking phenomenon occurs by flow acceleration for a turbine at high pressure ratio condition. In choking condition, total pressure ratio increases without mass flow rate variation. It is hard to predict choking characteristics by using conventional meanline analysis which used mass flow inlet boundary condition. In the present study, the algorithm for predicting choking point is developed to solve the problem. Moreover, performance estimation algorithm after choking is presented by reflecting the flow behaviour of flow expansion at choked nozzle or rotor. The analysis results are compared with 3D CFD analysis and experimental data to validate present method.

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