• Title/Summary/Keyword: Multi-Curved Shape

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Application of ICP(Iterative Closest Point) Algorithm for Optimized Registration of Object Surface and Unfolding Surface in Ship-Hull Plate Forming (선박 외판 성형에서 목적 형상과 전개 평판의 최적 정합을 위한 ICP(Iterative Closest Point) 알고리즘 적용)

  • Lee, Jang-Hyun;Yoon, Jong-Sung;Ryu, Cheol-Ho;Lee, Hwang-Beom
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.2
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    • pp.129-136
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    • 2009
  • Generally, curved surfaces of ship hull are deformed by flame bending (line heating), multi-press forming, and die-less forming method. The forming methods generate the required in-plane/bending strain or displacement on the flat plate to make the curved surface. Multi-press forming imposes the forced displacements on the flat plate by controlling the position of each pressing points based upon the shape difference between the unfolded flat plate and the curved object shape. The flat plate has been obtained from the unfolding system that is independent of the ship CAD. Apparently, the curved surface and the unfolded-flat surface are expressed by different coordinate systems. Therefore, one of the issues is to find a registration of the unfolded surface and the curved shape for the purpose of minimum amount of forming works by comparing the two surfaces. This paper presents an efficient algorithm to get an optimized registration of two different surfaces in the multi-press forming of ship hull plate forming. The algorithm is based upon the ICP (Iterative Closest Point) algorithm. The algorithm consists of two iterative procedures including a transformation matrix and the closest points to minimize the distance between the unfolded surface and curved surfaces. Thereby the algorithm allows the minimized forming works in ship-hull forming.

Free Vibration Analysis of Horizontally Curved Multi-Girder Bridges (수평곡선 격자형교의 자유진동해석)

  • 윤기용;강영종
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1996.10a
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    • pp.55-61
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    • 1996
  • In the present study, a numerical formulation procedure fer free vibration analysis of thin-walled horizontally curved multi-girder bridges is presented. The presented finite element procedure consists of curved and straight beam elements including warping degree of freedom. The homogeneous solutions of curved beam equations were used for shape functions in numerical formulation to achieve good convergence. In the straight beam element, the third order hermite polynomials were used fer shape functions. The Gupta method was used to solve the eigenvalue problem efficiently. The developed numerical procedure was applied to investigate the characteristics of free vibration of horizontally curved multi-girder bridges with varing subtended angle.

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Effect of Shape Design Variables on Flexibly-Reconfigurable Roll Forming of Multi-curved Sheet Metal (다중곡률 판재성형을 위한 비정형롤판재성형 공정의 형상설계변수에 대한 연구)

  • Son, S.E.;Yoon, J.S.;Kim, J.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.23 no.2
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    • pp.103-109
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    • 2014
  • Flexibly-reconfigurable roll forming (FRRF), which is a sheet forming process for multi-curved sheet metal, may solve both the economic and technical problems incurred in using a conventional die forming process. In the FRRF process, the multi-curved sheet metal is formed by different strain distributions on the sheet metal, and the reconfigurable rollers are used as tools during the forming. Therefore, a thorough investigation focused on the reconfigurable rollers is required for the realization of the FRRF process prior to the fabrication of FRRF machine. In the current study, a series of finite element simulations were conducted to study the load distributions experienced by the reconfigurable roller. In order to verify the shape design variables, the effect of the metal thickness on the curvatures of sheet is also presented.

A Study on the Mold Connecting Technology of the Lower Multi-point Press for Improving Accuracy of Free-form Concrete Panels (비정형 콘크리트 패널의 정확성 향상을 위한 하부 다점 프레스의 거푸집 연결기술에 관한 연구)

  • Yun, Ji-Yeong;Youn, Jong-Young;Lee, Donghoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.6-7
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    • 2021
  • Although the development of free-form architectural technology continues, it consumes a lot of money and time due to the one-time formwork and the difficulty of maintaining quality due to manual work. To this end, in this study, a shape connection technique was proposed and verified to improve the limitations of implementing the curved surface of the existing lower multi-point press. In order to improve the accuracy of the shape, a curved surface was implemented using a silicon cap and a silicon plate. As a result of the error analysis of the shape, a small value of less than 3 mm was found. This study can implement more accurate curved surfaces than conventional technologies and produce high-quality free-form panels.

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Study on Optimization for 2-D Curved Surface Forming by Multi-point Dieless Elasto-forming (다점 무금형 2차원 곡면성형 최적화 연구)

  • Kang D. H.;Park J. W.;Kim T. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.66-69
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    • 2004
  • A new concept of multi-point dieless elasto-forming method has been developed to make various shape of curved surface without conventional dies. The developed dieless elasto-forming system consists of discrete punches controlled by servo motors and various kinds of elastomers(rubber and foam). To predict optimal position of punch elements, DTF(deformation transfer function) was introduced, and FEM analysis was carried out. The optimal arrangement of elastomer was selected considering characteristics of each elastomer, and a desired concave shape was formed. The experimental results were consistent with the numerical ones.

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Out-of-plane vibration of multi-span curved beam due to moving loads

  • Wang, Rong-Tyai;Sang, Yiu-Lo
    • Structural Engineering and Mechanics
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    • v.7 no.4
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    • pp.361-375
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    • 1999
  • This paper presents an analytic method of examining the out-of-plane vibration of continuous curved beam on periodical supports. The orthogonality of two distinct sets of mode shape functions is derived. The forced vibration of beam due to moving loads is examined. Two types of moving loads, which are concentrated load and uniformly distributed load, are considered. The response characteristics of beam induced by these loads are investigated as well.

Numerical Study on Forming Characteristics of Hot Multi-Point Forming Die (수치해석을 이용한 열간 가변금형 성형특성 평가)

  • Lee, I.K.;Lee, S.Y.;Jeong, M.S.;Kim, B.M.;Lee, S.K.
    • Transactions of Materials Processing
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    • v.27 no.4
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    • pp.236-243
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    • 2018
  • A multi-point forming die (MPFD), which has been used for producing curved plates, is capable of forming various curved plates with just one MPFD. However, in real industries, an MPFD is difficult to be adopted since the structural properties, punch strength, elastic recovery correction and dimensional accuracy become problems. In order to overcome these problems, the hot multi-point forming die (HMPFD) was proposed in this study. This HMPFD commonly provide more less spring-back and forming load than conventional MPFD. Nevertheless, this process is very difficult to form the curved plate, because the final curved shape of the plate depends on many process variables such as the punch/nozzle arrangement (height and distance), the radius of punch, contact conditions between plate and punch. In this study, the forming characteristics of HMPFD and conventional MPFD are compared with each other through the finite element analysis.

Multi-stage NC Milling of Uncut Volume caused by Gouging Interference at the Machining of Curved Surfaces (곡면가공시 공구간섭에 따른 미절삭체적의 다단계 NC가공)

  • 맹희영;차지경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.439-444
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    • 2004
  • A new efficient intelligent machining strategy named the Steepest Directed Tree method is presented in this study, which makes surface model discrete with triangulation meshes and the cutter paths track along the tree directions. In order to formulate these algorithms practically, it is deduced the multi-stage machining approach of uncut volume caused by cutter gouging in the course of milling using flat end mill. It is systematized the checking process the cutter interference by grouping the 6 kinds of gouging types, which yields the environment of connectivity data lists including CL-data, and then the multi-stage machining strategy, that minimizes uncut area by continuously sequencing the generative subsequent CL-paths, is shamed to determine the second tool path for the next uncut area and to compose the operating multi-stage cutting processes. The completed machining system of curved surfaces is evaluated by testing the practical machining experiments which have various kinds of shape conditions.

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A Study on the Free Vibration of the Helically Curved Members (나선형(螺旋形) 곡선부재(曲線部材)의 자유진동(自由振動)에 관한 연구(研究))

  • Yhim, Sung Soon;Chang, Sung Pil
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.8 no.2
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    • pp.227-238
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    • 1988
  • The curved structures in space, such as multi-level inter-changes, ramped structures, and circular curved structures etc., are modelled as helically curved members with constant helix angle in this study. Equilibrium equations are derived, considering the geometrical properties and initial curvatures of helix. Modal equations of the simply supported helically curved members which can calculate the normalized natural frequencies are derived from these equations by assuming the modal shape function. These equations are used to calculate the normalized natural frequencies of the simply supported helically curved members and verify the distribution of the natural frequencies of them.

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Hot Metal Extru-Bending Process for Curved Aluminum Tube Products with Circular or Rectangular Sections (원형 또는 사각 단면을 가지는 알루미늄 곡관 튜브제품의 열간금속압출굽힘가공)

  • Park D. Y;Jin I. T
    • Transactions of Materials Processing
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    • v.13 no.8
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    • pp.663-670
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    • 2004
  • The bending phenomenon has been known to be occurred by the difference of velocity at the die exit. The difference of velocity at the die exit section can be obtained by the different velocity of billets through the multi-hole container. The difference of velocity at the die exit can be controlled by the two variables, the one of them is the different velocity of extrusion punch through the multi-hole container, the other is the difference of hole diameter of muliti-hole container. In this paper the difference of hole diameter is applied. So it can bend during extruding products because of the different amount of two billets when billets would be bonded in the porthole dies cavity. And the bending curvature can be controlled by the size of holes. The experiments with aluminum material for the curved tube product had been done for circular or rectangular curved tube section. The results of the experiments show that the curved tube product can be formed by the extru-bending process without the defects such as distortion of section and thickness change of wall of tube and folding and wrinkling. The curvature of product can be controlled by shape of cross section and the difference of billet diameters. And it is known that the bonding and extruding and bending process can be done simultaneously in the die cavity by the experiments that rectangular hollow curved tubes could be extruded by porthole dies with four different size billets made of aluminum material. And it shows that bending phenomenon can happen during extruding with for different billets from the analysis by DEFORM-3D.