• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 추계학술대회 논문집
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• pp.899-902
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• 1997

The heat generated during surface grinding process can lead to elevate a grinding temperature, which cause the thermal damage to the workpiece material. Because of this reason, it is important to be able to predict the temperature which is occurred during grinding. The process parameters, therefore, should be adjusted properly to yield the acceptable workpiece temperature. In this study, we conducted an experimentation to obtain and also to analyze the temperature distribution of the workpiece with accordance in varying the grinding condition. For measuring the workpiece temperature, thermocouples of the CA type were inserted into the predetermined locations of the workpiece.

• 한국주조공학회지
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• 제28권2호
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• pp.74-78
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• 2008

An integrated riser heating equipment has been developed to control shrinkage defects originated from casting of a marine propeller. The integrated riser heating equipment is composed of up/down moving parts, heating power source parts and an integrated controller. Heat capacity putting into the riser was calculated quantitatively on the base of a heat transfer analysis, which consisted of the establishment of heating model and the theoretical analysis for heat transfer. The riser heating equipment was evaluated through arc heating and electro-slag heating method. With the results, the arc type heating method was selected by considering high thermal efficiency, inexpensive cost, and convenient workship. This equipment improves the quality of a propeller casting and the poor working environment.

• 대한조선학회논문집
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• 제41권4호
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• pp.68-76
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• 2004

Inherent strain method for analyzing deformation of line-heating is substituting experiments of high cost, because of its high accuracy and quickness. Nowadays, the progressing forms of line-heating are not straight moving motions used to traditional studies, but weaving motions which can diversely input heat source. In shipyard, reasons of weaving motions are induction of a special characteristic by water cooling, maximum temperature limitation for keeping plates from melting, and rhythm for workman's maintaining velocity. On this study, a method which can obtain optimal weaving heating condition was presented, some examples were introduced, and the results corresponded to works of shipyard. Lastly, what the specifications of plates on efficiency are is presented, through the quality standard of shipyard and FEM heat transfer simulation. The ultimate purpose of line heating is the automation, so in case of plates which need weaving heating, the optimal heating condition suggested by this study can be used well in designing coil specifications of induction heaters which are heat input sources of new generation.

• 대한조선학회지
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• 제27권4호
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• pp.43-50
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• 1990

박판용접은 선박, 자동차 등의 강(steel) 구조물의 제작시 폭넓게 사용되어지고 있다. 그러나 박판용접시 발생되어지는 열변형 및 용접잔류응력은 구조물 제작중은 물론 가동시에도 그 안전성을 해치는 경우가 있다. 따라서 용접잔류응력 및 열변형을 정확하게 예측하기 위하여 열원이동의 효과를 고려한 박판의 온도 분포특성을 정확하게 해석하는 것이 중요하다. 본 논문에서는, 박판의 2차원 비정상 열전도 문제를 아이소파라메트릭 요소를 이용하여 정식화하였으며, 동시에 유한요소법의 컴퓨터 프로그램을 개발하였으며, 그 타당성을 검증하기 위하여 본 해석 결과와 실험식과 비교 검토하였으며 또한 그 효용성을 증명하였다.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2005년도 춘계학술대회논문집
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• pp.258-263
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• 2005

The nearest variety of the industrial world requires using the high precision and resolution positioning technology to do a semi-conductor, information field , and measurement field. It is especially important for the positioning technology that makes up a proper controller, is affected by the minimal heat and vibration, and can control a structurally generated non-linear friction factor to determine the efficiency of the system. The paper is to analyze the vibration characteristic according to the speed of linear motor and grasp the dynamic characteristic through the modal test and show the verification of the experimental result and design parameters by using FEM(Finite Element Method). Also, it shows the optimum standard analyzed the acceleration patterns of the moving part that lead to the vibration source in linear motor. It presents the analyzed dynamic of linear motor in compliance with a change of the non-linear factor.

• 대한기계학회논문집B
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• 제41권8호
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• pp.553-561
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• 2017

본 연구에서는 산업용 가열 설비에 대한 연소 유동장과 복합 열전달 해석을 위하여 오픈소스 기반의 3차원 해석 시스템을 구축하고 실제 운전 중인 재가열로에 대한 해석을 통해 유용성을 확인하였다. 효율적인 가열로 전용 해석 체계를 위하여 오픈소스 OpenFOAM 라이브러리를 적용함으로써 다양한 해석 기능들을 추가로 개발할 수 있는 확장성과 상용 프로그램 도입에 비하여 경제성 측면에서도 장점들을 가지고 있다. 개발된 프로그램을 활용하여 실제 연속 아연 도금 강판 생산 공정 내의 수평형 소둔로에 대한 해석을 수행하였다. 해석 결과로부터 대상 가열 설비의 가열 성능은 고온 연소 기체에 의한 대류 보다는 복사 열전달 효과가 지배적이며, 이송되는 강판 표면으로 유입되는 복사 열전달량은 총 열전달량의 76% 수준으로 분석되었다. 현 가열로 전용 해석 시스템은 핵심적인 가열 설비 해석 기능을 포함하고 있지만, 다양한 연소 조건에 적용 가능한 난류 연소 모델과 가열로 벽면 열경계에 대한 추가적인 연구가 필요함을 확인하였다.

• Journal of Welding and Joining
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• 제27권4호
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• pp.54-59
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• 2009

In the process to manufacture for metallic structures, control of welding deformation is one of an important problems connected with reliability of the manufactured structures so that welding deformation should be measured and controlled with quickly and actively. Also, welding parameters which have as lot of effects on welding deformation such as arc voltage, welding current and welding speed can also be controlled. The objectives for this study were to develop a simple 2-D FEM to calculate not only the transient thermal histories but also the sizes of fusion and heat-affected zone (HAZ) in multi pass arc welds including the butt and fillet weld type with dissimilar thickness, and to concentrate on a developed model for the finding the parameters of Godak's moving heat source model based on a GA. The developed model includes a GA program using MATLB and GA toolbox, and a batch mode thermal model using ANSYS software. Not only the thermal model was verified by comparison with Goldak's work but also the developed model was validated with molten zone section experimental data.

• Journal of Welding and Joining
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• 제22권6호
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• pp.25-29
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• 2004

Some industrial steel structures are composed by components linked by several welding joints to constitute an assembly. The main interest of assembly simulation is to evaluate the global distortion of welded structure. The general method, thermo-elasto-plastic analysis, leads to excessive model size and computation time. In this study, a simplified method called "Local and Global approach" was developed to break down this limit and to provide a accurate solution for distortion. Local and global approach is composed of 3 steps; 1) Local simulation of each welding joint on a dedicated mesh (usually very fine due to high thermal gradients), taking into account for the non linearity of the material properties and the moving heat source. 2) Transfer to the global model of the effects of the welding joints by projection of the plastic strain tensors. 3) Elastic simulation to determine final distortions in global model. The welding deformation test for mock-up structure was performed to verify this approach. The predicted welding distortion by this approach had a good agreement with experiment results.

• 한국기계가공학회지
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• 제20권7호
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• pp.33-40
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• 2021

Current industrial flow is directed toward reducing the usage of raw materials by reusing parts, which is referred to as a circular economy (CE). Repair is one of the most value-added approaches in CE, which can be efficiently accomplished via additive manufacturing. The repair technology of metallic parts via the directed energy deposition process, which includes the selective removal and redeposition of damaged regions of metallic parts. Residual stress characteristics depend on the shape of the part and the shape of the redeposition region. The objective of this study is to investigate the effects of the radius and corner position of the substrate on the residual stresses for repair by using finite element analysis (FEA). The residual stress distribution of the 45° angle groove at the edge of the circular shape models on the outer and inner radii was analytically investigated. The analysis was accomplished using SYSWELD software by applying a moving heat source with defined material properties and cooling conditions integrated into the FEA model. The results showed a similar pattern of concentrated stress distribution for all models except the 40-mm and 60-mm radii, for which the maximum stress locations were different. The maximum residual stresses are high but lower than the yield strength, suggesting the absence of cracks and fractures due to residual stresses.