• Title/Summary/Keyword: Moving Heat Source

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Moving Temperature Profile Method for Efficient Three-Dimensional Finite Element Welding Residual Stress Analysis for Large Structures (대형구조물의 효율적 3차원 용접잔류응력해석을 위한 새로운 이동 온도 프로파일 방법)

  • Cheol Ho Kim;Jae Min Gim;Yun Jae Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.19 no.2
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    • pp.75-83
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    • 2023
  • For three-dimensional finite element welding residual stress simulation, several methods are available. Two widely used methods are the moving heat source model using heat flux and the temperature boundary condition model using the temperature profile of the welded beads. However, each model has pros and cons in terms of calculation times and difficulties in determining welding parameters. In this paper, a new method using the moving temperature profile model is proposed to perform efficiently 3-D FE welding residual stress analysis for large structures. Comparison with existing experimental residual stress measurement data of two-pass welding pipe and SNL(Sandia National Laboratories) mock-up canister shows the accuracy and efficiency of the proposed method.

Finite Element Analysis for Breaking of Glass Using Laser (레이저를 이용한 유리절단의 유한요소해석)

  • Cho, Hae-Yong;Kim, Kwan-Woo;Nam, Gi-Jeong;Lee, Jae-Hoon;Suh, Jeong
    • Laser Solutions
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    • v.9 no.1
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    • pp.9-16
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    • 2006
  • Glass is one of brittle materials. Generally, brittle material is weak for tensile stress but strong for compression stress. Laser breaking of glass used this brittle characteristics. Laser breaking of glass was simulated to optimize breaking condition by using commercial FEM code MARC which is applicable to thermo-mechanical coupling analysis. Various shapes of heat sources were applied to the analysis and the distance between heating and cooling source were varied for each simulation. The shapes of heat sources were circle, single and double ellipse and the distance was varied from 0mm to 30mm. Moving heat sources were designed on the basis of experimental condition. As a result, double elliptic shape of heat source was the most suitable among them in laser breaking of glass. And it should be useful to determine optimal condition of laser breaking for glass.

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A Study on Heat Source Model to Creep Feed Grinding (크?피드 연삭에서 열원 모델에 관한 연구)

  • Jeong, Jong-Dal;Jeong, Hae-Do;Choe, Heon-Jong;Kim, Nam-Gyeong
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.171-176
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    • 2001
  • This study focuses on the energy partition and heat flux distribution in creep-feed grinding. From the measurements of transient grinding temperature in the workpiece which the thermocouple was embedded, the overall energy partition to the workpiece was estimated with moving heat source theory using the developed scalene triangle heat model. The energy partition was calculated as 3.75% in down grinding smaller than 5.3% in up grinding. Also, the scalene triangle heat model was confirmed as the most optional heat model in correspond to the experimental data. Then, the heat flux distribution was calculated from temperature responses. The heat flux is negative behind the grinding zone where fluid was applied. In this experimental result, the total heat flow to the workpiece per unit width obtained by integrating the positive heat flux was 0,7W/mm for down grinding.

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Design and Commissioning on Waste Tire Pyrolysis Demonstration Plant with Disk Moving Tube Reactor System (디스크이동식 폐타이어 열분해 실증설비 설계와 시운전)

  • Kim, Seong-Yeon;Kim, Ki-Kyung
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.456-459
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    • 2008
  • The 10t/d pyrolysis demonstration plant for waste tire recycling have been constructed and operated for commissioning of the plant. The plant have the tube reactor with chain conveyer attached disk. The reactor temperature is 500$\sim$600deg.C and pressure is -80$\sim$-100mmHg. Non-condensable gas is used as fuel for pyrolysis heat source.

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Finite element analysis for prediction of weld bead shape of Nd:YAG pulse laser welding for AISI 304 stainless steel plate (AISI 304 스테인리스 강판의 Nd:YAG 펄스 레이저 용접비드 형상예측을 위한 유한요소해석)

  • Cho Haeyong;Kim Kwanwoo;Hong Jinuk;Lee Jaehoon;Suh Jeong
    • Laser Solutions
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    • v.8 no.1
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    • pp.19-25
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    • 2005
  • Pulse laser welding of AISI 304 stainless steel plate was simulated to optimize welding conditions by using commercial finite element code MARC. Due to geometric symmetry, a half model of AISI 304 stainless steel plate was considered. for the heat transfer analysis, user subroutines were applied to boundary condition. The material properties such as conductivity, specific heat, and mass density were given as a function of temperature and the latent heat associated with a given temperature range was considered. A moving heat source was designed on the basis of experimental data. As a result, Nd:YAG laser welding for AISI 304 stainless steel was successfully simulated and it should be useful to determine optimal welding condition.

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Numerical Study on the Two-Dimensional Heat Flow in High-Power Density Welding Process (고에너지밀도용접 과정에서의 2차원 열유동에 대한 수치해석적 연구)

  • Park, Kun-Joong;Jang, Kyung-Chun;Kim, Charn-Jung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.9
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    • pp.1166-1174
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    • 2000
  • This work presents a two-dimensional quasi-steady state model to study the fluid flow and heat transfer in high-power density welding process of thin AISI-304 stainless steel plates. The enthalpy method and the finite volume method were used for a numerical analysis of the mushy region phase change as well as the heat flow at the weld pool and the heat-affected zone. The results show that the mushy region distributed around the weld pool becomes wider downstream and the surface heat losses by convection and radiation can be significant factors in welding process especially when a welding speed is relatively low.

A Study on Heat and Vibration of Nano Precision Linear Motors (나노 구동용 선형 모터의 열.진동에 관한 연구)

  • Kim H.Y.;LEE W.Y.;Rim K.H.;Seol J.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.254-259
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    • 2005
  • The heat and vibration effect is known to cause a serious deformation in linear motor system. The paper presents a heat and vibration characteristics that compare a advanced linear motor with developed linear motor through experiment and analyses. The heat in linear motor system is identified for experimental data and analytic data using the Finite Volume Method (FVM). Also, it shows that the optimum standard analyzed the acceleration patterns of the moving part cause the vibration source in linear motor. It presents the analyzed dynamics of linear motor in compliance with a deformation of the non-linear factor.

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An Analytical Study on the Preheating Effect of Workpiece with Cylindrical Shape for 3-Dimensional Laser-Assisted Milling (3 차원 레이저 보조 밀링을 위한 실린더형 시편의 예열효과에 관한 해석적 연구)

  • Woo, Wan-Sick;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.2
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    • pp.173-178
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    • 2015
  • Laser-assisted machining (LAM) is an effective machining method for processing difficult-to-cut materials. Prediction and estimation of preheating effect of the LAM is difficult because of moving heat source. So it is necessary to study the preheating effect of the laser heat source irradiated on the curved surfaces of workpieces of various shape. In this paper, thermal analysis of the LAM for 3-dimentional workpiece with cylindrical shape was performed. The results of this analysis can be applied to obtain the optimal preheating method and path for LAM of 3-dimensional workpiece.

Study of the Thermal Stresses and Residual Stresses due to Welding in Hull Constructruction -Thermal Stresses due to Welding- (선체건조(船體建造)에 있어서 용접공작(熔接工作)으로 인(因)한 열응력(熱應力) 및 잔류응력(殘留應力)에 대(對)한 고찰(考察) -용접작업(熔接作業)으로 인(因)한 열응력해석(熱應力解析)-)

  • Hyo-Chul,Kim;Zae-Geun,Kim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.13 no.1
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    • pp.25-34
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    • 1976
  • Analytical solutions for the transient temperature and quasi-static thermal stresses which arise in thin plates subjected to an instantaneous point source of heat have been investigated. And the solutions have been extended to the case of a moving source of heat with the aid of the Duhamel's superposition integral. For finite disk an experiment was conducted, the measured temperature histories show a good agreement with the theoretical temperature histories, And the histories of thermal stresses show a good qualitative agreement with the physical phenomena. And also we can find out that the maximum temperature and thermal stresses and their location can be estimated by using the solutions for infinite plates instead of the solutions for a finite plate. The solutions can be used for the problems such as a welding or line heating in a hull construction.

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