• Title/Summary/Keyword: Mottle

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Print Mottle : Causes and Solutions from Paper Coating Industry Perspective

  • Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.5
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    • pp.60-69
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    • 2008
  • The principal reasons for applying a pigment coating to paper are to improve appearance and printability. The pigment coating provides a surface that is more uniform and more receptive to printing ink than are the uncoated fibers and, in turn, both facilitates the printing process and enhances the graphic reproduction. The improvement in print quality is readily apparent, especially in image areas or when multiple colors are involved. Although pigment coating of paper is to improve the printability, coated paper is not completely free from printing defects. Actually there are a number printing defects that are observed only with the coated papers. Among the printing defects that are commonly observed for coated papers, print mottle during multi-color offset printing is one of the most concerned defects, and it appears not only on solid tone area but also half dot print area. There are four main causes of print mottle ranging from printing inks, dampening solution, paper, and printing press or its operation. These indicates that almost every factors associated with lithographic printing can cause print mottle. Among these variation of paper quality influences most significantly on print mottle problems in multicolor offset printing, and this indicates that paper is most often to be blamed for its product deficiency as far as print mottle problems are concerned. Furthermore, most of the print mottle problems associated with paper is observed when coated papers are printed. Uncoated papers rarely show mottling problems. This indicates that print mottle is the most serious quality problems of coated paper products. Overcoming the print mottle is becoming more difficult because the operating speeds of coating and printing machines are increasing, coating weights are decreasing, and the demands on high-quality printing are increasing. Print mottle in offset printing is caused by (a) nonuniform back trap of ink caused by a nonuniform rate of ink drying, referred as "back trap mottle, and (b) nonuniform absorption of the dampening solution. Furthermore, both forms of print mottle have some relationship to the structure of the coated layer. The surest way of eliminating ink mottling is to eliminate unevenness in the base paper. Coating solutions, often easier to put into practice, should, however, be considered. In this paper the principal factors influencing print mottle of coated papers will be discussed. Especially the importance of base paper roughness, binder migration, even consolidation of coating layers, control of the drying rate, types of binders, etc. will be described.

The Effects of Ink Dispersion and Printing Conditions on Printed Mottle (잉크 분산 및 인쇄조건이 인쇄 모틀에 미치는 영향)

  • Ha, Young-Baeck;Lee, Yong-Kyu;Kim, Chang-Keun;Oh, Sung-Sang;Lim, Jong-Hag
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.38 no.4 s.117
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    • pp.41-46
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    • 2006
  • Printed mottle of coated paper is one of the most common but the most difficult problem in offset printing. Printed mottle is caused by an uneven penetration of Ink into the paper, binder migration, etc. For a high quality printing, development of new paper coating technologies to prevent print mottle is required. So for, the study of solving printed mottle is coated paper absorption controlled by base paper sizing and coating layer binder migration control. As a results, printed mottle has improved in coated paper. But printing is worked by interaction of printing ink, coated paper and printing pressure, then we need to understand of interaction printing work and coated paper. This research focused on a way of improving printed mottle by investigating various printing conditions such as ink dispersion, nip condition and amount of ink transfer using IGT printability tester.

Ink setting and back trap mottle

  • Kim, Byeong-Soo;Park, Jong-Ywal;Bousfield, Douglas W.
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2003.04a
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    • pp.70-79
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    • 2003
  • Paper coating can give smoothness surface and good printability to uncoated paper. Macro roughness of base paper would be decreasing its groove and grit in view of side. Nevertheless its improving effect for paper, some kind of problem is showing in the fine coated paper. Especially, back trap mottle is one of serious problems in printing with fine coated paper. Printers can not adjust conditions to overcome the problem. Also large amounts of paper can be rejected. There are many factors that influence back trap mottle. However it is not clear what the important parameters are in back trap mottle. Back trap mottle has some relationship with ink setting but good guidelines are not clear. Back trap mottle has been linked to non-uniform ink setting. We do not know how much variation in setting we can tolerate. Other mottle issues such as micro-picking and ink refusal are still common. This paper was prepared to identify correlation with ink setting and delta ink density obtained from experiment and then tried to find out some relationships with ink setting and back trap mottle. Basically fine calcium carbonate and ciay was used for main components and coarse calcium carbonate was mixed in two fine pigments to change its porosity and ink acceptance. Micro ink tack force at KRK printing tester was adapted to measure ink setting rate. KRK units were used for back trap mottle simulation and two printed samples were prepared to check delta ink density. Clay base coating has more fast ink setting time than calcium carbonate's though smoothness of clay was better than calcium carbonate. It could be explained by that clay has finer pore in its coating than calcium carbonate. DID(delta ink density) has shown a good correlation with ink setting time from micro ink tack. The total pore volume of coating layer did not match with ink setting and DID. From the results we might conclude coating that has fine pore size around 0.05 ${\mu}m$ can be exposed to high possibility of back trap mottle.

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A Study on the Prevention of Print Mottle by Means of the Liquid Absorptivity Controlling in Coated Paper (도공지 흡수성 조절에 따른 인쇄 모틀 개선에 관한 연구)

  • Lee, Se-Hyun;Kim, Young-Sik;Yoo, Sung-Jong;Youn, Jong-Tae
    • Journal of the Korean Graphic Arts Communication Society
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    • v.22 no.2
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    • pp.139-150
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    • 2004
  • Development of the paper coating technologies to prevent print mottle is needed to obtain high quality printing. Printing mottle is recognized as the most common printing problems in using coated paper and which is one of the most difficult problems to solve in offset printing. Print mottle is one of the most important quality properties of printed products and manufacturers strive to improve the paper surface to gain higher and more even print mottle. The prevention of printed mottle requires of coating color formation, especially the minimum of binder migration. The results the uniformity of liquid absorption by paper at very short contact time between paper and testing printing liquids.

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The Study of Print Mottle related to the Properties of Coated Paper and Ink Dispersion(II) - Analysis of trial printing - (도공지 물성과 잉크 분산성에 따른 인쇄 모틀 연구(제2보) - 실 인쇄 테스트에 의한 해석 -)

  • Ha, Young-Baeck;Lee, Yong-Kyu;Kim, Chang-Keun;Oh, Sung-Sang;Lim, Jong-Hag;Youn, Jong-Tae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.39 no.1 s.119
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    • pp.25-29
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    • 2007
  • Print mottle is the spotty and cloudy appearance of the ink on the substrate. Print mottle is influenced significantly by the characteristics of the paper with regard to homogeneity of its structure and its coating. The print mottle can be counteracted, in particular by altering the absorption characteristics of the inks, by changing sequence in which the inks are printed, or by using a advanced coated paper. In this study, we investigated the effect of ink dispersion to the print mottle through trial printing test and also analyzed the correlation between properties of coated paper and subjective results by statistic method. The result of this study is expected to be applied the basic data to solve the problem of printing mottle.

The effects of ink dispersion and printing condition on the printed mottle (잉크 분산 및 인쇄조건이 인쇄 모틀에 미치는 영향)

  • Ha, Yeong-Baek;Kim, Chang-Keun;Lee, Yong-Kyu
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.04a
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    • pp.152-157
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    • 2006
  • Printing mottle of coated paper is one of the most common and the most difficult problems in offset printing. For a high quality printing, development of new paper coating technologies to prevent print mottle is required. This research focused on improvement of printing mottle. Effects of base paper properties, coating color composition and printing conditions such as printing pressure and printing speed on printing mottle were investigated with RI tester and IGT tester.

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Studies on Improvement Printed Mottle for High Quality Printing

  • Ha, Young-Baeck;Kim, Chang-Keun;Cheong, Hee-Seok;Lee, Yong-Kyu
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06b
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    • pp.495-497
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    • 2006
  • Talc Printing mottle of coated paper is one of the most common and the most difficult problems in offset printing. For a high quality printing, development of new paper coating technologies to prevent print mottle is required. This research focused on improvement of printing mottle. Effects of ink dispersion and printing conditions such as nip conditions, printing pressure and printing speed on printing mottle were investigated with RI tester and IGT tester.

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Occurrence of Two Tobamovirus Diseases in Cucurbits and Control Measures in Korea

  • Park, Gug-Seoun
    • The Plant Pathology Journal
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    • v.17 no.5
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    • pp.243-248
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    • 2001
  • Two Tobamoviruses, Cucumber green mottle mosaic virus (CGMMV) and Zucchini green mottle mosaic virus (ZGMMV), occurred in Korea in 463 ha in 1998, 33.9 ha in 1999, and 44.2 ha in 2000. CGMMV was detected in watermelon, cucumber, oriental melon, and melon, whereas ZGMMV was mainly detected in zucchini squash. Thirty-six CGMMV isolates wee classified into three types by analysis of single strand cDNA conformational polymorphism (SSCP) of the coat protein gene. In a comparison of serological relationships among CGMMV, ZGMMV, and Kyuri green mottle mosaic virus (KGMMV), the three tobamoviruses specifically reacted with each homologous antibody in the double-antibody sandwich enzyme-linked immunosorbent assay and rapid imunofilter paper assay (RIPA), although ZGMMV and KGMMV were slightly biologcially similar. In a survey of the three tobamoviruses in cucurbitgrowing field in Korea by RIPA, CGMMV and ZGMMV were detected but KGMMV was not found in commercially growing cucurbit crops so far. Seed contamination ratio of CGMMV in bottle gourd seeds tested was 84%, while seed trasmission ratio from the virus-contaminated seeds was 2.0%. Soil transmission ratio was 0-3.5% in fields naturally infested with CGMMV or ZGMMV. Control measures of the virus diseases are roguing and sanitation. These suggest that it is important to rogue the first infected crops, which include the seed and soil, especially early in the season. This may be practicable to control the diseases because CGMMV and ZGMMV have a narrow host range restricted to cucurbitaceous crops.

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Effect of High Solid Coating and Water Absorption Uniformity of Base Paper on Print Mottle - Evaluation of print mottle with PEA module - (고농도 도공과 원지의 흡수특성이 인쇄모틀에 미치는 영향 - PEA Module를 이용한 인쇄모틀 평가 -)

  • Yoo, Sung-Jong;Cho, Byoung-Uk;Kim, Yong-Sik;Lee, Yong-Kyu;Lee, Se-Hyun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.39 no.2 s.120
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    • pp.17-24
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    • 2007
  • PEA(Print Evenness Analyzer) Module can be utilized as a tool to evaluate print mottle. The tester is de-signed to measure the uniformity of liquid penetration into paper at very short contact time. To evaluate effects of base paper properties on print mottle, the experiments were performed with 3 types of base pa-per whose sizing degree, roughness and porosity were varied. Coated papers were produced with high solid coating color (70%) and low solid coating color (67%). Uniformity of water absorption into base paper and coated paper was measured with PEA. It was found that, in order to minimize print mottle, base paper shall be produced with a high sizing degree and low roughness and the concentration of coating color shall be kept as high as possible, providing that it has proper rheology properties for coating process.

The Effects of Ink Emulsion on Printed Mottle (잉크 유화가 인쇄 모틀에 미치는 영향)

  • Ha, Young-Baeck;Lee, Yong-Kyu;Kim, Chang-Keun;Oh, Sung-Sang;Lim, Jong-Hag;Youn, Jong-Tae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.39 no.2 s.120
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    • pp.31-37
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    • 2007
  • Lithography like off-set printing is processed using the repellent properties between water and oil, so all inks for off-printing must work with dampening solution(water). The dampening water may cause the emulsification of ink by the printing pressure in the printing nip. This study aimed to investigate the effect of emulsified inks on print mottle. The cyan ink was emulsified artificially with the different IPA(isopropyl alcohol) content in this study. We evaluated the print mottle by densitometer and image analysis method. The print mottle phenomenon was directly affected by IPA content. The emulsification of inks also had an influence on flow properties of inks and it increased ink transfer rate. It, however, caused low ink density. Moreover the emulsified inks were spreaded to around dots and cause the thinning density on the non-printing area like print mottle. The trial printing showed that the emulsified inks also cause scumming on the printing result with little mistake of adjusting dampening solution and mostly decreasing dot reproduction. We could, therefore, find out the obvious effect of emulsified inks on print mottle.