• Title/Summary/Keyword: Motor Design

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Characteristic Analysis and Design of a Single Phase Switched Reluctance Motor for High Speed Application

  • Kim, Youn-Hyun
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.4B no.3
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    • pp.114-121
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    • 2004
  • Switched reluctance motors have received much attention as a driving means for various industrial applications because they have simple construction, low cost and high efficiency. Nevertheless, the requirements of drive converters make it difficult to lower the overall system cost as compared with the DC motor application. Single phase switched reluctance motors (SPSRMs) provide a solution to the high cost problem since the number of switching power devices can be reduced and consequently the trials for application are increased. However, research involving SPSRMs, especially in the area of design work, is insufficient. This paper introduces a novel design methodology of single phase SRM. The design work for SPSRM comprises the determination of many variables such as stator and rotor pole arc as well as on, off and so on. Managing all variable combinations leads to lengthy computation time and a fault in the design process. For that reason, a reliable technique and brief procedure term are required in SPSRM design.

Optimal Design of Axial Type Brushless DC Motor Using 3-D FEM (3차원 유한요소법을 이용한 축방향 자속형 브러시리스 DC 전동기 최적 설계)

  • Hong, Sun-Ki
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.1
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    • pp.143-147
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    • 2005
  • In this paper, an axial type brushless DC motor which has double rotors using rare-earth magnet pieces is designed. This kind of motor has shorter axial length and is easier to assemble than the radial type motors. To get enough torque, NdFeB magnet is used and for the cost of production, the magnets are segmented to rectangle or disk shape. To design this motor, a equivalent circuit is adopted and the air-gap density is calculated using 3D finite element method to get exact parameters. The design variables are optimized with genetic algorithm. From the results of the simulations, the reference of the axial type BLDC motors can be obtained.

Development of Thermal Management System Heater for Fuel Cell Vehicles (연료전지 자동차용 TMS 히터 개발)

  • Han, Sudong;Kim, Sungkyun;Kim, Chimyung;Park, Yongsun;Ahn, Byungki
    • Transactions of the Korean hydrogen and new energy society
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    • v.23 no.5
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    • pp.484-492
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    • 2012
  • The TMS(Thermal Management System) heater in a fuel cell vehicle has been developed to prevent a decline of fuel cell durability and cold start durability. Main functions of the COD(Cathode Oxygen Depletion) heater are depletion of oxygen in a cathode as heat energy and consumption of electric power for rapid warming up of a fuel cell stack. This paper covers subjects including the design specification of a heater, heater controller for detection of overheat and reliability assessment including coolant pressure cycle test of a heater. To verify the design concept, burst pressure and deformation analysis of plastic housing were carried out. Also, temperature distribution analysis of heater surface and coolant inside of housing were carried out to verify the design concept. By designing the plastic housing instead of a steel housing, the 30% weight lightening and 50% cost reduction were attained. A module-based design of a TMS system including a heater or reducing the watt density of a heater is a problem to be solved in the near future work.

Design to Reduce Cost and Improve the Mechanical Durability of IPMSM in Traction Motors

  • Lee, Ki-Doek;Lee, Ju
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.28 no.5
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    • pp.106-114
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    • 2014
  • The interior permanent-magnet synchronous motor (IPMSM) is often used for the traction motor of hybrid electric vehicles (HEVs) and electric vehicles (EVs) due to its high power density and wide speed range. This paper introduces the 120kW class IPMSM for traction motors in military trucks. This system, as a SHEV (series hybrid electric vehicle), requires a traction motor that can generate high torque. This study introduces a way to reduce costs by proposing a design approach that creates reluctance torque that can be maximized by varying the dq-axis inductance. If a model designed by a design approach meets the desired torque, the magnetic torque can be reduced by an amount equal to the increase in reluctance torque and consequently the amount of permanent magnets can be reduced. A reduction gear and high speed operation of motors are necessary for the miniaturization of the motor. Thus, a fairly large centrifugal force is generated due to the high speed rotation. This force causes mechanical interference between the rotor and the stator, and a design approach for adding an iron bridge is explained to solve the interference. In this study, the initial model and the improved model that reduces cost and improves mechanical durability are compared by FEA, and the models are produced. Finally, the FEM results were verified experimentally.

A Study on the Design of BLDC Motor Replacing Ferrite Magnet with Rare Earth Magnet (페라이트 자석을 희토류 자식으로 교체한 BLDC 전동기의 설계에 관한 연구)

  • Chung, Tae-Kyung
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.4
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    • pp.121-129
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    • 2008
  • This paper deals with the design of BLDC motor replacing ferrite magnet with rare earth magnet. Electric machinery system using ferrite magnet motor is already widespread in large numbers. Electrical appliance makers have a tendency to adhere to existing system using ferrite magnet motors because of redesigning the whole system. This paper designs the rare earth magnet motor untouching the external system dimension and motor outer size. To do the design simply, finite element package is used iteratively To reduce the cogging torque effect and magnetic saturation, stator yoke shape and the groove of the end face of yoke are redesigned.

Design and Operation Characteristics of Novel 2-Phase 6/5 Switched Reluctance Motor

  • Hieu, Pham Trung;Lee, Dong-Hee;Ahn, Jin-Woo
    • Journal of Electrical Engineering and Technology
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    • v.9 no.6
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    • pp.2194-2200
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    • 2014
  • This paper presents a design of novel 2-phase 6/5 switched reluctance motor (SRM) for an air-blower application. This type of motor is suitable for the applications that require high speed and only one directional rotation as air-blower. The desired air-blower is unidirectional application, and requires a wide positive torque region without torque dead-zone. In order to get a wide positive torque region without torque dead-zone during phase commutation, asymmetric inductance characteristic with non-uniform air-gap is considered. The proposed motor can be operated at any rotor position. The proposed 6/5 SRM uses short flux path technique that achieved by means of winding configuration and lamination geometry. The purpose of short flux path is to reduce the core loss and the absorption MMF in the stator. The proposed 2-phase 6/5 SRM is verified by finite element method (FEM) analysis and Matlab-Simulink. In order to verify the design, a prototype of the proposed motor was manufactured for practical system.

High Speed Segmental Stator Type 4/3 SRM: Design, Analysis, and Experimental Verification

  • Hieu, Pham Trung;Lee, Dong-Hee;Ahn, Jin-Woo
    • Journal of Electrical Engineering and Technology
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    • v.12 no.5
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    • pp.1864-1871
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    • 2017
  • This paper presents a design of a 2-phase segmental stator type 4/3 switched reluctance motor (SRM) for air-blower application. The air-blower requires only one direction rotation, high rotor speed without torque dead-zone. In order to satisfy the requirements of the load, the rotor of the 4/3 proposed SRM is designed with wider rotor pole arc and non-uniform air-gap is applied on the rotor shape. With a special rotor structure, the motor generates a wider positive torque region and has no torque dead-zone. The stator of the proposed SRM is constructed with two segmental C-cores, and there are no magnetic connections between 2 C-cores. The flux follows in a short closed loop in each C-core and has no reversal flux in the stator. The static and dynamic characteristics of the proposed motor are analyzed by the finite element method (FEA) and Matlab-Simulink, respectively. In order to verify the design, a prototype of the proposed motor has manufactured for laboratory test. The performance of the proposed motor is verified by the simulation and experimental results.

PSO-Based Optimal PI(D) Controller Design for Brushless DC Motor Speed Control with Back EMF Detection

  • Kiree, Chookiat;Kumpanya, Danupon;Tunyasrirut, Satean;Puangdownreong, Deacha
    • Journal of Electrical Engineering and Technology
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    • v.11 no.3
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    • pp.715-723
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    • 2016
  • This paper proposes a design of optimal PI(D) controller for brushless DC (BLDC) motor speed control by the particle swarm optimization (PSO), one of the powerful metaheuristic optimization search techniques. The proposed control system is implemented on the TMS320F28335 DSP board interfacing to MATLAB/SIMULINK. With Back EMF detection, the proposed system is considered as a class of sensorless control. This scheme leads to the speed adjustment of the BLDC motor by PWM. In this work, the BLDC motor of 100 watt is conducted to investigate the control performance. As results, it was found that the speed response of BLDC motor can be regulated at the operating speed of 800 and 1200 rpm in both no load and full load conditions. Very satisfactory responses of the BLDC system can be successfully achieved by the proposed control structure and PSO-based design approach.

The Noise Reduction of a DC Motor Using Multi-body Dynamics

  • Jung Il-Ho;Seo Jong-Hwi;Choi Sung-Jin;Park Tae-Won;Chai Jang-Bom
    • Journal of Mechanical Science and Technology
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    • v.19 no.spc1
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    • pp.336-342
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    • 2005
  • The DC motor of a vehicle may cause noise and vibration due to high-speed revolution, which can make a driver feel uncomfortable. There have been various studies attempting to solve these problems, mostly focusing on the causes of noise and vibration and a means of preventing them. The CAE methodology is more efficient than a real test for the purpose of looking for various design parameters to reduce the noise and vibration of the DC motor. In this study, a design process for reducing brush noise is presented with the use of a computer model, which is made by using a multi-body dynamics program (DADS). The design parameters to reduce the brush noise and vibration were proposed using a computer model. They were used to reduce the noise and vibration of the DC motor and verified by the test results of the fan DC motor in the vehicle. This method may be applicable to various DC motors.

Conceptual Design of a 10 HP Homopolar Motor with Superconducting Windings

  • Park, Sang-Ho;Kim, Yun-Gil;Lee, Se-Yeon;Choi, Kyeong-Dal;Hahn, Song-Yop;Lee, Ji-Kwang
    • Progress in Superconductivity and Cryogenics
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    • v.13 no.2
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    • pp.9-12
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    • 2011
  • Superconducting motor has a lot of benefits from high power density for ship propulsions, so a number of research project are in progress worldwide. Despite of all the benefits, there is always a difficulty of cryo-moving part for conventional air-core superconducting synchronous motors. In order to get rid of this moving cryogenic part, we propose a homopolar superconducting synchronous motor, which has high temperature superconducting armature and field coils. The rotor is supposed to be made of iron only and excited by the stationary HTS field coils. The stationary field coils make the cooling system simple and easy to realize because there is no cryo-moving part. A design result of a 10 hp homopolar synchronous motor is presented in this paper. The self and mutual inductance of the motor having the size of air gap as variable parameter are calculated by a 3-dimemsional finite element method. The value of design variables such as the dimension of a motor and the number of turns, etc. is decided by performing the coordinate transformation of the calculated inductance. The operating frequency is supposed to be below 5 Hz for low rotating speed which is needed for a purpose of ship propulsion. Low frequency also has the benefit of low AC losses.