• Title/Summary/Keyword: Motor Case

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Development of the KSLV-I KM Case Manufacturing Process (KSLV-I KM 연소관 제작 공정 개발)

  • Kim, Joong-Suk;Lee, Won-Bok;Cho, In-Hyun;Kil, Gyoung-Sub
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.04a
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    • pp.193-196
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    • 2007
  • The motor case for the KSLV-I KM is the first satellite launch vehicle ever to be developed by Korea to deliver the 100 kg class satellite into Earth's low orbit. This SLV is made of two stages, and the 2nd stage is made of solid rocket motor. The motor case of the KM is made of all composite materials except for the interface structures. Manufacturing process for the motor case such as insulation, filament winding for the motor case, fabrications for the interface structures will be discussed in this paper.

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Structural Analysis for Thread Joint Part of Rocket Motor Case Applied Pre-load (초기하중을 받는 로켓모타 케이스 나사체결부의 구조해석)

  • Koo, Song-Hoe;Cho, Won-Man;Lee, Bang-Eop
    • Journal of the Korea Institute of Military Science and Technology
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    • v.10 no.1
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    • pp.144-149
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    • 2007
  • Behaviour of a thread joint of a rocket motor case show complex structural characteristics. Pre-torque must be applied to the threads to prevent the loosening of the interface from the additional pressure load. During the pressurization of the rocket motor case, the jointing face may be opened if the pre-torque were not set properly or the structure may be failed if the local concentrated stress exceeds the strength of the material. In this paper, the structural behaviour of a thread joint of a rocket motor case were analyzed by the finite element method and the results were compared to the experimental ones. A method to set a pre-torque for a thread joint were proposed to ensure the structural safety.

An analysis of Injection Molding Process for the Manufacturing of DC Motor Case (DC 모터 케이스 제조를 위한 사출성형공정 분석)

  • 민병현;김병곤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.812-815
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    • 2000
  • Injection molding process was taken to manufacture DC motor case that surrounds DC motor used as automobile parts. Up to now, DC motor case has been made by the deep drawing process or bending process of metal materials. Simulations of filling, packing and cooling processes were done by CAE tool like Moldflow software. Optimal delivery system was decided from the analysis of flow balance, and packing and cooling analyses were performed by using the design of experiment to minimize the volumetric shrinkage of molded part and the temperature difference between mold and part.

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Thermal Analysis for Solid Rocket Motor exposed to Fast Cook Off (급속가열 상황에 있는 고체 추진기관에 대한 열해석)

  • Doh, Young-Dae;Yoo, Ji-Chang;Kim, Chang-Kee;Lee, Do-Hyung;Ham, Hee-Cheol
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.196-199
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    • 2009
  • The most important thing is to analyze the Fast Cook Off problem of the solid motor case exposed to direct flame is a heat transfer analysis. Heat causes degradation and ignition of the propellant. To archive an acceptable reaction level in Fast Cook Off, the rocket motor case generally must fail structurally prior to propellant ignition. We investigate the responses of the solid motor case exposed to Fast Cook Off by using finite element method for the thermal analysis.

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A Study on the Shift Motor Driving System Optimization of 4-WD Power Transformation Device (4-WD 동력전환장치의 변속 모터 구동부 최적화에 관한 연구)

  • Youm, Kwang Wook;Ham, Seong Hun;Oh, Se Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.11
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    • pp.1187-1192
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    • 2013
  • In the case of 4 wheel drive (4-WD) type car, power switching occurs to 4-WD by operating lever or switch that operates power switching device attached in transfer case which can operate motor by electric signal. So if the RPM of motor is high, power switching will not exactly occur and can cause damage to gear in transfer case according to circumstances. So in this study, we applied 2 level of planet gear type motor spindle of motor drive part of a power train. And conducted decelerating to increase torque to switch power safe and accurately. Also, we researched efficiency of gear by designing reduction gear ratio and gear type and by calculating contact stress and bending strength. Based on researched content, we made drive head of power switching device and a reduction module which uses type that uses motor spindle as sun gear and ring gear as cover.

Resonance Noise Control in the Case of Using BLDC Fan Motor (BLDC 모터를 적용한 팬의 공진소음 제어)

  • 양재영;김중래;신대식;이대중;이동현
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11a
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    • pp.512-516
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    • 2001
  • It is recent trend that the manufactures of refrigerator use BLDC motor which RPM is changed by voltage of DC power, instead of induction motor in order to reduce energy consumption and noise radiation. It can be controlled two or more RPM suitable to environmental condition. For example it is operate much lower RPM than normal(usual) in the night. This paper introduce the method of noise control in the case of using BLDC Fan motor for refrigerator.

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A Study on Dynamic Characteristics of Induction Motor System (유도전동기 시스템의 동특성 연구)

  • Lee Hyoung-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.128-136
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    • 2006
  • To predict the noise and vibration characteristics of induction motor system, it is necessary to develop the mathematical model including all the mechanical elements such as shaft, blower, rotor, fan, bearing, case and mounting parts. Coupling effect between case-mount system and rotor- shaft system including shaft, blower, rotor, fan and bearing is examined. Impact exciting experimentation was done in order to verify vibration model of the induction motor system. From experimental results, we can appreciate that the natural frequencies of induction motor system are in good agrements with analysis.

The Estimation Algorithm Design of Hall Sensor Signal Considering Safety of BLDC Motor (브러시리스 직류전동기의 안전성을 고려한 Hall Sensor 신호 추정 알고리즘 설계)

  • Yoon, Yong-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.11
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    • pp.1894-1899
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    • 2016
  • In this paper, because the position sensor represents the important factor in BLDC (Brushless DC) motor drives, BLDC motor is necessary that the three Hall-sensors evenly be distributed around the stator circumference in case of the 3 phase motor. The Hall-sensor is set up in this motor to detect the main flux from the rotor. So the output signal from Hall-sensor is used to drive IGBT to control the stator winding current. However, in case of breakdown Hall sensor, we research that the estimation algorithm of Hall sensor signal to detect rotor position and for the speed feedback signals with BLDC motor whose six stator and two rotor designed. In addition, this paper presents a sensorless speed control of BLDC Motor using terminal voltage of the one phase. Rotor position information is extracted by indirectly sensing the back EMF from only one of the three terminal voltages for a three-phase BLDC motor.

Hoop Ring Test Method to Evaluate the Fiber Material Properties of Composite Motor Case (Hoop ring 시험방법을 이용한 복합재연소관의 섬유방향 물성 평가)

  • Hwang, Tae-Kyung;Park, Jae-Byum;Kim, Hyung-Kun;Lee, Sang-Woo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.429-432
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    • 2009
  • The deformation and burst pressure of composite motor case highly depends on fiber material properties. Therefore, measuring exact fiber material properties is a priority item to develop a advanced composite motor case. However, the fiber material properties in composite motor case is very sensitive on the various processing variables (equipment, operator and environmental condition etc..)and size effect, so the fiber material properties can't be measured exactly from the existing specimen test method. This paper suggests a newly developed test method, hoop ring test, that is capable of pressure testing with ring specimens extracted from real composite motor case. The results of hoop ring test showed excellent agreement with measured fiber material properties from hydro-burst test with full scale composite motor cases.

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An Overview of IM Technology Development for Solid Rocket Motor (고체추진기관 둔감화 개발동향)

  • Yoo, Ji-Chang;Kim, Chang-Kee;Min, Byoung-Sun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.189-192
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    • 2010
  • In this study, insensitive munitions(IM) policies and technologies of advanced countries for solid rocket motor were investigated. Development trends and caseworks of each part such as propellant and motor case of rocket motor for IM were also studied. Based on these investigation and analysis for IM rocket motor, directions of the development for IM rocket motor in our country were suggested.

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